PRANAV PRAKASH BHADARI
Lead Design Engineer
Pune
Summary
To work in an innovative and stimulating environment that would facilitate the maximum utilization and application of my broad skills and expertise in making a positive difference to the organization Creative and innovative prospect determined to bring ideas to life through cutting-edge technology and design techniques. Team player with strong problem-solving skills to contribute effectively to projects and teams. Considers unique and unconventional solutions to deliver exceptional results.
Overview
14
14
years of professional experience
2
2
Certifications
Work History
Lead Engineer-Projects
Fox Solutions PVT LTD
07.2018 - Current
- Led engineering teams to successfully complete projects on time and within budget.
- Created robust validation plans for designs ensuring high-quality end products that met all regulatory requirements.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
- Performed complex calculations to analyze and optimize engineering processes.
- Managed cross-functional teams to ensure timely project completion and seamless communication between departments.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Selected sustainable production materials in alignment with client budget parameters.
- Spearheaded research initiatives to identify emerging technologies and assess their potential application in future projects.
Associate Consultant-Design
Capgemini
01.2014 - 07.2018
- Designed and tested prototypes to ensure compliance with regulatory standards and requirements.
- Developed products to operate medical hardware and software used in completion of diverse experiments.
- Analyzed and resolved complex engineering issues for improved product performance and reliability.
- Maintained strict adherence to laboratory guidelines and regulations, verifying safety and protective procedures.
- Developed robust documentation of design specifications, test procedures, and manufacturing protocols for quality assurance purposes.
- Recorded data, analyzed test results and kept meticulous reports, using Excel.
- Conducted comprehensive risk analysis on all designs to minimize potential hazards during device use.
- Established professional relationships with manufacturing and laboratory personnel through effective communication and collaboration skills to promote collaboration and enhance results.
Executive- Development R&D
Crompton Greaves Limited
07.2012 - 01.2014
Design Engineer
Hi-Tech Gears Limited
01.2011 - 07.2012
Junior Design Engineer
Mechatrix Solutions
12.2009 - 01.2011
Education
M.E (Design) -
University of Pune
B.E (Mechanical) - undefined
University Of Pune
Diploma (Mechanical) - undefined
Maharashtra State Board of Technical Education, Mumbai
Skills
Solidworks 2021
undefinedCertification
Six Sigma Training at CG Global R&D Center, Kanjur Mumbai
Personal Information
- Maharashtra
- Gujarat
- Date of Birth: 01/13/1985
Languages
English
Hindi
Marathi
References
Available upon request
Projects Handled
- Drafting of Rail Coach Welding Fixture, Mechatrix/ TAL, Pune India, Solid Edge ST, 3 Months
- Modeling & Drafting of Aerospace Tooling of Helicopter, Mechatrix/ TAL, Pune India., CATIA V5R19, AutoCad 2008, 3 Months
- Modification in Models of Bearings & Sheves, Hi-Tech Gears/ Emerson Innovation Center, Pune, SolidWorks, 60 Days
- Design of Test Rig for High Accuracy Pharma pump Projects, Hi-Tech Gears/ Emerson Innovation Center, Pune, Solidworks 2011, 4 Months
- Kinematics of Circuit Breaker for Medium Voltage Application, Crompton Greaves Ltd, Nashik, Autodesk Inventor, Ansys, Elecnet
- Novel Design of Cradle assembly for Breaker Auto Rackin Rackout, Crompton Greaves Ltd, Nashik
- Novel Design of Shutter Assembly as Safety Interlock for Medium Voltage Switchgears, Crompton Greaves Ltd, Nashik
- Design & Development of Latches for Ventilator System of Medical Devices, Capgemini, Pune, Solidworks 2013
- Test Lab Setup for New Client, Capgemini, Pune, AutoCad
- Design & Development of weight monitoring Units, Capgemini, Pune, Solidworks 2016
- New Product Design & Development of Airport Baggage Handling System, Fox Solutions, Nashik, Solid Edge 2019, Ansys
- Design and Development of MCB Testing Machine, Fox Solutions, Nashik, Solid Edge 2019, Ansys
Projects
Drafting of Rail Coach Welding Fixture, Mechatrix/ TAL, Pune India, Solid Edge ST, 3 Months, Done Detailing with ASME 14.5Y Standard and as per Company standard for all 3D component already modelled in SolidEdge.
Quality Checking documentation done for all drawings
BOM Creation and separation with SAP code registration Modeling & Drafting of Aerospace Tooling of Helicopter, Mechatrix/ TAL, Pune India., CATIA V5R19, AutoCad 2008, 3 Months, Aircraft riveting fixture modelling for selected section with position from reference
Modelling and verifying with CATIA and Drafting in Catia then convert in Autocad and adjust Layers
Assign Riveting details and parameter documents Modification in Models of Bearings & Sheves, Hi-Tech Gears/ Emerson Innovation Center, Pune, SolidWorks, 60 Days, Making Dimensional changes of bearing model as per ECN, & creating a new model of shelves as given dimensions, Compare with standard drawing with Zero error.
Maintain the change document include purpose for change, Validity of Change, Test for the change, impact analysis etc Design of Test Rig for High Accuracy Pharma pump Projects, Hi-Tech Gears/ Emerson Innovation Center, Pune, Solidworks 2011, 4 Months, Study and workout for pump working and need of testing
Concept design of Test Rig with Facility of Environmental condition changer, Harsh Chemical sustainability, Temperature sustainability, vibration simulation etc in one test setup.
Write the test cases for the test
Modify the safety protocol for the test.
Communication with Govt. test lab for the test,
Maintain Test results and related samples.
Write down the detail analysis report for the test and send to concern department
follow-up with lab for correct test procedure and condition. Kinematics of Circuit Breaker for Medium Voltage Application, Crompton Greaves Ltd, Nashik, Autodesk Inventor, Ansys, Elecnet, Benchmarking of current leaders, Calculation for Available Kinematics, setting of Design Parameters
Kinematic Calculation for new development,
Identify and develop vendors for Manufacturing, Personally visit for inspection of MFG setup
Write down detail Manufacturing Process and waste Disposal process for coating chemicals
Maintain STD quality policy and insist vendor to follow the SOP
Maintain QC reports, test samples, Photographs and Videos of Test.
Test cases as per CPRI, Bangalore Govt. Lab for certification and Maintain test records
also inline the test in IRDA, Gujrat for certification
Make the product ready to test at Korean Electro-technology Research Institute-Korea Novel Design of Cradle assembly for Breaker Auto Rackin Rackout, Crompton Greaves Ltd, Nashik, Benchmarking of current Cradles, Resizing & Recalculation of Load
Motor Selection as per new load, Easy Lock & Release, Lead Nut wear prevention, Kinematic Calculation for new development, Modeling & Detailing,
Reverse Engineer the market leaders and cheap Product leaders and identify the best parts and maintain records
Manufacturing instructions for Suppliers and Testing records with photo and videos
New vendor development and Vendor Rating
Certification procedure study and inline the current test procedure
Maintenance Manual preparation and Standard Operating Instructions documents Novel Design of Shutter Assembly as Safety Interlock for Medium Voltage Switchgears, Crompton Greaves Ltd, Nashik, Benchmarking of current interlock, Study of Available Shutter Problems.
New Two Side actuation with less effort, Simple Locking, Kinematic Calculation for new development, Modeling & Detailing, Material Selection & Manufacturing for Prototyping, Testing & Validation Design & Development of Latches for Ventilator System of Medical Devices, Capgemini, Pune, Solidworks 2013, Study and Identification Principle & Importance of Latch
Calculation of Loads, Time, Panic condition operations, Accessibility, Safety, Material Selection
Design & Drafting of Latch Assembly
Tolerance Stack up Analysis
Testing for Exact De-clamping force and also compare with CAE
Write test cases and manufacture the Prototype & Testing as per Norms,
Cyclic Fatigue Testing, DFMA, Accelerated Life cycle Testing etc. Test Lab Setup for New Client, Capgemini, Pune, AutoCad, The new client need an advance and state of Art Lab for Various test and Experiments
Gather the need and types of work to be carried in Lab
Identified the device and Equipment requirement
Select the best and comman used brands for Equipment and Tools
Prepare the plan in AutoCad for entire Lab
Identified Space, Power and Electrical requirements
Put PO for Equipment and Tools Purchases
Setup the SOP for use of equipments
Maintain the records of test and equipment uses
Set up an Process Approval Flow Chart
Periodically Test the Measuring devices for Accuracy at Certified Labs Design & Development of weight monitoring Units, Capgemini, Pune, Solidworks 2016, Analyse and understanding of requirement
Key factor defining accuracy and usability
FDA, IEC and UL Test requirement
IEC 60601 and IEC 62304 Confirmation Testing
Perform VA/VE for the product line
Design modification for Compliance testing
Prototype building & Testing as per Norms
Cyclic Fatigue Testing, DFMA, Accelerated Life cycle Testing etc
Facility provided for Accelerated Testing
Write Down the test cases and actually witness the test in lab
Maintain the records of Test and results and also failures
Maintain records for In-Out of Test samples to UL Lab in Bangalore
Maintain Test device calibration records, Purity of chemicals, safety protocols New Product Design & Development of Airport Baggage Handling System, Fox Solutions, Nashik, Solid Edge 2019, Ansys, Completely new product line Design and develop from scratch.
First Indian company entering in this field.
Bench-marking of market leaders.
Fixing the specification.
Project Scheduling
Team work distribution and followups
Vendor Management
Design Calculations and simulation
Prototype testing and modification
Testing and certification of product Design and Development of MCB Testing Machine, Fox Solutions, Nashik, Solid Edge 2019, Ansys, A very fast and Accurate calibration system for Electrical MCB.
This system also Tune up the Over current breakup.
Long maintenance duration with minimum breakdown .
Suitable for many product family with configuration.
All design with mechanical simulation for structural strength
In confirming to UL standard for testing
Handle project team with best in class project scheduling and planning
Done Design Calculations and simulation with test Certificate.
Prototype testing and modification completed within time frame
Prepare Product User Manual, Maintenance Manual, Warranty Policy.
Training
- Research Methodology
- Intellectual Property
Timeline
Lead Engineer-Projects
Fox Solutions PVT LTD
07.2018 - Current
Associate Consultant-Design
Capgemini
01.2014 - 07.2018
Executive- Development R&D
Crompton Greaves Limited
07.2012 - 01.2014
Design Engineer
Hi-Tech Gears Limited
01.2011 - 07.2012
Junior Design Engineer
Mechatrix Solutions
12.2009 - 01.2011
M.E (Design) -
University of Pune
B.E (Mechanical) - undefined
University Of Pune
Diploma (Mechanical) - undefined
Maharashtra State Board of Technical Education, Mumbai
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