Abhinay Joshi

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• Improved engineering processes by streamlining workflows and implementing efficient project management techniques.
• Identified areas of improvement in existing systems, providing recommendations that resulted in significant cost savings over time.
• Implemented quality control measures to reduce errors, resulting in increased customer satisfaction and repeat business.
• Checked design compliance with product specifications and standards requirements.
• Managed risk assessments during project planning phases, proactively mitigating potential issues before they arose during execution stages.
• Fostered a culture of innovation and continuous improvement by encouraging the sharing of ideas, leading to increased creativity and problem-solving capabilities within the team.
• Streamlined communication between departments by establishing regular meetings, improving collaboration on complex projects.
• Led cross-functional teams for successful product development, ensuring timely delivery and adherence to specifications.
• Optimized resource allocation, effectively managing budgets and manpower for multiple simultaneous projects.
• Coordinated selection of manufacturing methods, Moulds Assemblies , and operation of product designs.
• Evaluated vendor proposals to ensure high-quality materials were sourced at competitive prices while maintaining strong relationships with suppliers.
• Performed concurrent design, manufacturing and engineering, reducing time required to bring products to market.
• Coordinated with sales and marketing teams to identify client needs and develop customized engineering solutions.
• Verified construction documentation to meet client requirements and vision.
• Negotiated with suppliers to secure high-quality materials at cost-effective prices, positively impacting profit margins.
• Negotiated contracts with vendors and suppliers to keep material costs within set budgets.
• Spary painting on products implementation
• Moulds development globally
• Product design review
• Mould design review
• Assembly line sop and guiding supplier for EOL/SOL/FIXTURE LINING space allocation and time product out of line
• Mould Asset management Globally
• Tool/Molds Trail Attending T0/Part approvals/with all tolerance
• vendors account handling majorly Aeques/Micro/sikp/ major contract manfctures
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● Development of molds and business development

● Molds maintenance by keeping mold ready for next molding cycle

● Mold hot runner maintenance /mechanical/electrical

● Taking decision for corrective actions for breakdown maintenance

● process planning for each project and data management of tool room /history cards/breakdown history/daily activities/preventative signs on molds ,record of maintenance/spares history

● New mold trail taking and completing all trails like TO,T1 till parts is okay

● supporting end for supplier end on both design and breakdown or new development in molds and fixture

● suggestion to improvement in the quality of product any analysis of mold improvement

● knowledge of plastics, steels ,and all tool steels

● Design approval and getting molds done from vendors domestic & international

● Utilization of tool room machines in house work and maintain the track

● Development of suppliers and and insoection and vendor registrations

● VMC,EDM,WIRE EDM machining planning support of programming, design 3d software

● Think and making part of /DFMA/PFMEA/ECN making all processMTTR/MTBF

● coordinate with design team and client approval for modification or EJP point approval

● Costumer deadlines targets of various timelines

● solving problems of molds on machine making production run

● Process improvement and new implements to tool room

● Development of new injection molds.

● split cavity mold insert molds

● solving problem with process team and making molds to run and quality products

● 2k mold handling for automotive mold ,maintenance

● maintain molds in good condition

● maintenance hot runners and development and new parts of hot runners

● maintain spares and follow up regarding vendor required spares

• Managed projects effectively to deliver finished work on time.
• Ensured adherence to safety protocols and regulations, resulting in a safe work environment with minimal incidents throughout project duration.
• Identified technical risks within managed projects.

● Suggesting Solutions of development of molds and trouble shooting

● maintaining the tool room and daily the maintenance

● handling various supplier like mold maker and production vendors and visiting frequently

● solving problem with process team and making molds to run and quality products

● Process coordinating with mold maker and making project to run on time with quality parts from mold

● maintain vendors ands follow up molds & at vendor ends

● maintenance hot runners and development and new parts of hot runners

● getting printings done on molded products

● ultrasonic welding .masking for molded parts

● Knowledge of all tool room measuring instruments

● knowledge all tool room machine and machining time activities and proto

• Ensured accurate measurements for tool making with the use of micrometers, calipers, and other precision measuring instruments.
• Maintained clear communication with team members throughout projects to ensure all requirements were met accurately and efficiently.
• Actively participated in lean manufacturing initiatives to identify and eliminate waste thus achieving sustainable cost reductions.
• Utilized CAD software to create detailed drawings of parts before manufacturing them using CNC machines or manual methods as required.
• Consistently met deadlines for project completion through effective time management and organizational skills.

1. Performing Preventive & Corrective Maintenance to moulds to avoid down time.

2. Developing and modifying elements of moulds to increase production efficiency.

3. Taking care of documentation regarding moulds to analyze the root cause of the problem.

4. Planned Procedure of Completing Different Change Over Configurations in Less Time and by Consuming Less Man Power with the help of fixture.

5. Regular check up of hot runner drops and tips to avoid leakage of plastic in manifold on a regular basis.

6. Reduced Tooling Repair Cost, By Implementing Micro Laser Welding Machine In Tool Room.

7. Worked in Research and Development Area Of Injection Molds To Avoid Repetitive Problems.

• Ensured accurate measurements for tool making with the use of micrometers, calipers, and other precision measuring instruments.
• Actively participated in lean manufacturing initiatives to identify and eliminate waste thus achieving sustainable cost reductions.
• Maintained clear communication with team members throughout projects to ensure all requirements were met accurately and efficiently.
• Utilized CAD software to create detailed drawings of parts before manufacturing them using CNC machines or manual methods as required.

1. Mould manufacturing and maintenance & machining like vmc , Edm planning

2. Break down and preventive maintenance of moulds

3. Co ordination between supplier and designer.

4. Modifications of moulds like grind and suiting ,blue matching

5. Plan for material as per production achievement.

6. Cost reduction possibilities with tools and bought parts

7. Maintenance of HOT RUNNER system electrical and mechanical