Summary
Overview
Work History
Education
Skills
Websites
Patents
Accomplishments
Timeline
Generic
AJAY GIRIPUNJE

AJAY GIRIPUNJE

Senior Scientist R&D
Mumbai

Summary

A technical leader with 18+ years of experience from discovery to product development. Successfully led RnD programs consisting of multinational and multi-functional teams. Core member of four innovation initiatives including managing RnD teams in academic and industry settings. Enthusiastic achiever, who can perform well in high-pressure and competitive environments. Dynamic, motivated and composed change agent with a fervent passion for attaining the unachievable by means of analysis and collaboration. Thrives on innovation, cross functional team leadership and in delivering exceptional results whilst recalibrating people’s perception to effectively raise the bar.

Overview

19
19
years of professional experience
15
15
years of post-secondary education

Work History

Manager - Materials Science (Synthetic & Applied chemistry)

ACG Worldwide
01.2022 - Current
  • Part of Synthesis, Application and support of biopolymer plant set up at Dahej plant (Gujrat) and development of HPMC based derivatives product list, semi synthetic products in R & D lab work in pharmaceuticals as well as Nutraceutical Market
  • Part of a Materials Science vertical and a state-of-the-art laboratory for research on Polymers and Materials for dip molding of Capsule products, Oil formulation and analysis, Pigment chemistry, moulding and casting technology of plastics, analytical chemistry with different type of used in analysis
  • Backward engineering work with machinability of semi synthetic polymers visitor’s supplier’s sites
  • Provided mentoring and guidance to the team
  • Acted as a technical expert providing direction and guidance to technology and process development
  • Guide to all over ACG plant (Kandivali, Shirwal, Dahanu, Pitmapur, Dahej in India and Croatia, Brazil, Thailand, USA in Global market) for handle concerns and problems systematically and share trials plans to sort out production problems
  • Actively participate in Printing Ink development, Packaging solutions of corrugated boxes, Oil Formulation
  • All ACG Innovations my contribution Product list ACG CAPS H+, HX, HD, HA, HL, HI
  • Number of Indian patents Worked: 11 Nos
  • & 1 White paper publication

Assistant Manager - Materials Science (Synthetic & Applied chemistry)

ACG Worldwide
01.2016 - 01.2022
  • Part of a Materials Science vertical and a state-of-the-art laboratory for research on Polymers and Materials for dip molding of Capsule products
  • Spearheaded the development of ‘Certified Organic’ hard Capsules for nutraceuticals (patent filed)
  • Acted as a transformational leader of RnD by initiating innovative product development programs and systematic and laboratory practices, documentation and quality analysis
  • Provided mentoring and guidance to the team
  • Acted as a technical expert providing direction and guidance to technology and process development

Senior Research Executive

SciTech Centre
01.2013 - 01.2016
  • Oversaw the RnD team, ensured the team met project goals and deadlines
  • Acted as the technical lead with hands on experience in the area of synthetic polymer materials development
  • Synthetic route established, evaluate & finalize process parameters
  • Technical support while interacting with customers
  • Interacted extensively with Quality, Compliance and Manufacturing teams to ensure the success of the projects
  • Part as a team lead of cellulose-based chemistry, the reaction and mechanism of macromolecules, polysaccharides and cellulose based semi synthetic polymers
  • Hydroxy Propyl methyl cellulose Phthalate (HPMC-P), Hydroxy Propyl methyl cellulose Acetate Succinate (HPMC-AS)
  • Number of process patent worked: 1 No

Research Executive

Sharon Biomedicine Ltd
01.2009 - 01.2012
  • Developed new process to manufactured for Active pharma ingredient (API) & Specialty chemicals
  • Nimorazole, Fexofenadine-HCl, Mos-pride developed is major projects handled & process patented
  • 2 amino 4 methoxy toluene specialty chemicals developed
  • Reaction handled up to 0.1 L to 5 KL reactors with safety precautions
  • Wet analysis Acid-Base titration, acidity, alkalinity, HPLC and GC analysis
  • Interpretation of reactions on TLC method to analyze reactions in initial phase
  • Auto clave analysis of high-pressure reactions up to pressure 10 bar
  • Number of Indian process patent worked: 3 Nos

Research Officer

Hikal Ltd
01.2007 - 01.2008
  • Developed new process to manufactured for Active pharma ingredient (API) & Specialty chemicals
  • 2 Cyano-imido 1,3 Thiazolidine, Pyroquilon developed is major projects handled & process patented
  • Reaction handled up to 0.1 L to 5 KL reactors with safety precautions
  • Auto clave analysis of high-pressure reactions up to pressure 8 bar
  • Highly hazardous reactions monitored and handled with safety precautions reactions such as chlorination, cynation, methylation in auto clave
  • Wet analysis Acid-Base titration, acidity, alkalinity, HPLC and GC analysis
  • Interpretation of reactions on TLC method to analyze reactions in initial phase
  • Number of process US patent worked: 2 Nos

Trainee Chemist

Thermax Ltd
01.2006 - 01.2007
  • Synthesis of Styrene-Divinyl Benzene Copolymerization & Product, Synthesis of strong acid cation & Strong base anion exchanger
  • Wet Analysis for above Project: Acid-Base titration, acidity, alkalinity, hardness, chloride, silica, sulphate, Sodium by flame photometry, Moisture, pH, conductivity study, COD, BOD analysis
  • SOP preparation in lab scale and validate of SOP
  • Column studied of ion exchange resin used of DM water step such as backwashing, regeneration, mixed bed resin, reverse osmosis (RO plant), Sedimentation, Osmotic shock treatment
  • Wet analysis Acid-Base titration, acidity, alkalinity, hardness, chloride, silica, sulphate, Sodium by flame photometric and BOD analysis
  • Number of US process patented work: 1 No

Education

Ph.D. - Polymer science (Synthesis and application of Excipients in Pharma sector)

Shri Jagdishprasad Jhabarmal Tibrewala University
Jhunjhunu, RJ
01.2023 - 01.2026

M.Sc. - Chemistry (Polymer Science)

St. Hislop college
Nagpur, MH
01.2004 - 01.2006

Diploma - Polymer Science & Technology

Institute of Chemical Technology (ICT)
Mumbai, MH
01.2013 - 01.2014

Diploma - Packaging (DPC)

Indian Institute of Packaging (IIP)
Mumbai, MH
01.2019 - 01.2021

Diploma - Printing Ink (DIT)

Institute of Chemical Technology (ICT)
Mumbai, MH
01.2021 - 01.2022

MBA - Operation Management

University of IGNOU
01.2011 - 01.2014

B.Sc. - Chemistry (Major), Physics, and Mathematics

University of Nagpur
01.2000 - 01.2003

Skills

  • Advanced Knowledge of Synthetic Chemicals
  • Polymers
  • Materials
  • Leadership and Management
  • Technical Literacy
  • Organizational Awareness
  • Adaptability and Flexibility
  • Analytical Problem Solver
  • Instrumental techniques
  • Oil testing Instrumental analysis
  • Surface measurement Instrumental Analysis
  • Printing & Packaging Instrumental analysis
  • Packaging Development
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Patents

  • Synthesis of Styrene-Divinyl Benzene Copolymerization & Cation and Anion exchanger, 2006-2007
  • Synthesis of 2 Cyano-imido 1,3 Thiazolidine, Pyroquilon, 2008-2009
  • Synthesis of Nimorazole, Fexofenadine-HCl, Mosa-pride, 2009-2012
  • Synthesis and Analysis of Hydroxy Propyl methyl cellulose (HPMC), 2012-2016
  • The Acid resistance capsules and process for making the same, 2016
  • A Hard Hypromellose capsules and process for manufacture the same, 2016
  • The Enteric Capsules and process for making the same, 2017
  • HPMC Capsules in DPI’s Evaluation of the puncturing force using capsules made with different manufacturing methods and compositions, 2018
  • Gastro-Resistant capsules, 2019
  • A stable hard capsules shell comprising Starch and Pullulan, 2020
  • Process for preparing HPMC based capsule shells with enhanced transparency and whiteness, 2021
  • Capsules with Sodium Alginate for acid resistant application, 2021
  • Pullulan based enteric capsules and a method for preparation thereof, 2022
  • Plant based organic hard empty capsules, 2023
  • Starch PVA based enteric capsules, 2024
  • Gastro resistant capsules with hydroxy propyl methyl cellulose and hydroxy propyl methyl cellulose phthalate, 2024

Accomplishments

· Advanced Knowledge of Synthetic Chemicals, Polymers, Materials.

Ph.D. Scholar in Polymer Science (Material science) from JJTU University from Rajasthan University. Earned MSc in polymer chemistry from Nagpur university India and gained extensive experience in synthetic, applied organic & polymer science, materials science, synthetic organic chemistry, analytical chemistry, colloid science from leading organizations around the globe.

· Leadership and Management. Part of a Materials Science Research and Development vertical with a state-of-the-art laboratory at ACG Worldwide and spearheaded the team on the design and development of hard capsule products. Successfully managed contract research project as a team member at Acoris (Part of Hikal group), Sharon Biotech (group company of Sharon Biomedicine) Division & Thermax Ltd. Exceptional abilities to forge new client relationships while developing and maintaining existing ones.

· Technical Literacy. Good understanding and experience of Synthesis & Polymerization Technologies such as Organic & Polymer synthesis and application, active pharma drug synthesis & application, specialty chemicals & oil formulation techniques, Printing ink, Packaging technology. Experience in Polymer processing such as dip molding, film casting, synthesis of agrochemicals & pharmaceuticals Knowledge and experience in ion exchange resins, Formulation, Dissolution & Coating of drugs.

· Organizational Awareness. Conscientious contributor to corporate structure, strategic mission and goal development. Cognizant of dynamic regional and cultural challenges in additional to management of business, economic and emotional levers.

· Adaptability and Flexibility. Proven ability to remain resilient and tenacious under pressure whilst displaying fortitude in the face of adversity. Excellent change manager effectively collaborates with cross functional teams across regions to encourage and grow co-operation adoption rates.

· Analytical Problem Solver. Simplifies ambiguous and complex situations to deliver consistent, compelling, innovative and definitive solutions. Deployed multiple times to resolve challenges with troubled projects and to liaise with stakeholders to deliver turnaround programs.

· Instrumental techniques.Hands-on microcrystalline polymeric material testing instruments such as Differential scanning colorimetry (DSC), Thermogravimetric analysis (TGA), Fourier Transform Infrared chromatography (FTIR), UV-Visible spectroscopy, Gas Chromatography (GC), High performance Liquid Chromatography(HPLC),Thin-Layer Chromatography(TLC),Gel permeation chromatography(GPC), Column chromatography, , Tensile tester, Disintegration machine, Dissolution apparatus (manual & auto sampler), Potentiometer, Bursting strength (Films), Film gliding angle test, Tensile impact test.Water vapor transmission rate (WVTR), Oxygen Transmission rate (OTR)

· Oil testing Instrumental analysis:

Peroxide value, Saponification reaction and analysis, Acid value, Ester value, Rheometer (Rotation, Oscillation, Step test), Particle size analyzer, Masbac pigment testing, pH, conductivity, Bloom, Brookfield viscometers, Ametek Viscometer, Ubbelohde viscometer, Cup Ford viscometer, Zen Cup, Falling Ball or Falling Piston viscometer.

· Surface measurement Instrumental Analysis:

Surface tension (Pendant drop & Ring and Plate method) with different substrate, contact angle measurement, Bar coding machine using DNA Samples application in capsules. Double cone Blenders, Pulp Grinders, Pulverizes, Double cone blender, needle maker machine, Water treatment analysis like chemical oxygen demand (COD), Biological oxygen demand (BOD), fiber analysis, Salt testing, total solids, viscosity testing Intrinsic viscosity.

Experience in the biological evaluation Total microbial count and pathogens (in vitro and in vivo)

· Printing & Packaging Instrumental analysis & Packaging Development:

Printing of Gravure, Flexographic, Offset, Plate rotogravure, Electroplating, Photo engraving, Lithographic, Ink Jet printing, Letterpress, Silk, Roller coating, Biaxially pressure sensitive tape, Cushion design, Plastic & paper corrugated box, Plastic, Rubber, Aluminum, Paper & Board Glass & Tin container packaging, Containization and multimodal transport system, Corrosion prevention in packaging

Timeline

Ph.D. - Polymer science (Synthesis and application of Excipients in Pharma sector)

Shri Jagdishprasad Jhabarmal Tibrewala University
01.2023 - 01.2026

Manager - Materials Science (Synthetic & Applied chemistry)

ACG Worldwide
01.2022 - Current

Diploma - Printing Ink (DIT)

Institute of Chemical Technology (ICT)
01.2021 - 01.2022

Diploma - Packaging (DPC)

Indian Institute of Packaging (IIP)
01.2019 - 01.2021

Assistant Manager - Materials Science (Synthetic & Applied chemistry)

ACG Worldwide
01.2016 - 01.2022

Senior Research Executive

SciTech Centre
01.2013 - 01.2016

Diploma - Polymer Science & Technology

Institute of Chemical Technology (ICT)
01.2013 - 01.2014

MBA - Operation Management

University of IGNOU
01.2011 - 01.2014

Research Executive

Sharon Biomedicine Ltd
01.2009 - 01.2012

Research Officer

Hikal Ltd
01.2007 - 01.2008

Trainee Chemist

Thermax Ltd
01.2006 - 01.2007

M.Sc. - Chemistry (Polymer Science)

St. Hislop college
01.2004 - 01.2006

B.Sc. - Chemistry (Major), Physics, and Mathematics

University of Nagpur
01.2000 - 01.2003
AJAY GIRIPUNJESenior Scientist R&D