Summary
Overview
Work History
Education
Accomplishments
Criticalequipmenthandling
Exposuretodcssystems
Roles And Responsibilities
Disclaimer
Timeline
Generic
AJAY UTTAMRAO SHINDE

AJAY UTTAMRAO SHINDE

DCS Engineer
Pune

Summary

To build a career successfully in a field of Mechanical Engineering and to be part of an organization , which will satisfactory use my technical knowledge to solve problems for the growth of industry.

Overview

6
6
years of professional experience
4023
4023
years of post-secondary education
3
3
Languages

Work History

DCS Engineer

Taiyo Nippon Sanso India Pvt.Ltd,Pune
08.2022 - Current

-Monitor and control plant processes like air compression and cryogenic distillation of gases (oxygen, nitrogen, argon), ensuring optimal operating parameters and responding to alarms to minimize downtime.

- Record daily reports regarding operation parameters.

- field patrolling on daily basis and record abnormalities.

- Maintain cooling water parameters.

- Participation in maintenance work.

- Issue work related permits.

- Develop SOPs for new operation processes.

- Root cause analysis implementation and corrective action regarding it.



Operation Engineer

SUMICO Enterprises,Satara.
07.2019 - 08.2022

- Inspection of inventory through all stages.

- Operation and handling of all type of gear cutting machines & gear grinding machines like (Gear hobbling, Gear shaper, Milling, thread Grinding etc.)

-Assembly ,Scheduling, Planning, Data Management, Manpower Handling, Material planning, machine Maintenance etc.

Education

B.E.MECHANICAL -

A.E.S.Satara

DIPL. IN MECHANICAL - undefined

G.P.Satara

HSC - undefined

L.B.S.Satara

SSC -

K.B.P.V.Jamb

Accomplishments

  • Flushing and purging of entire ASU unit.
  • Recycling of Argon vent with an effectiveness of 94%.
  • Intercooler replacement work.
  • Saving hydrogen in Argon production.
  • Cooling tower maintenance, nozzle replacements and cleaning job.
  • MS adsorber molecular sieve addition job.
  • Can operate Argon plant with hydrogen injection (De-oxy) system.
  • Intercooler chemical cleaning job.
  • Water treatment of cooling water.

Criticalequipmenthandling

  • Centrifugal compressors (1.86 MW & 3.6 MW)
  • Radial Turbines (Cryogenic compander type)
  • Cryogenic pumps (110kW)
  • Centrifugal water pumps (650kW)
  • Heat exchanger

Exposuretodcssystems

SIEMENS PCS 7

Roles And Responsibilities

  • Perform the start-up or shutdown of assigned plant and facilities according to approved operating procedures and general instructions.
  • Monitor operating conditions and make in-process adjustments either at the control board or within the plant to ensure safe and efficient process operation.
  • Maintain equipment logbooks and operation log sheets.
  • Respond to emergency situations by taking necessary shutdown or process adjustment actions to restore normal operating conditions.
  • Make regular inspection of plant facilities to ensure the plants correct functioning.
  • Providing assistance in plant upsets to Plant Manager.
  • PHA (Process Hazard Analysis) & Risk Assessment.
  • Responsible for Loading and unloading of cryogenic tankers.
  • Ensure the quality of Products- (Oxygen, Argon, Nitrogen).
  • Preparation of production reports.
  • SAP software entries for customer billing.
  • Co-ordination with maintenance teams (Mechanical/Electrical/Instrumentation) for carrying out maintenance jobs.
  • Regularly follow 5S system.
  • Initiates maintenance requests for the operating facilities that the role is responsible for within the assigned operations center.
  • Good understanding of Cryogenic operations, Centrifugal Compressors, Adsorbers, expanders, Centrifugal pumps, Heat Exchangers, distillation columns, Cryogenic pumps.
  • Good understanding and interpretation of PFD’s, P&ID’s, trips & Interlocks, equipment data sheets.
  • Field rounds and field activities.
  • Implements work tasks in accordance with the operating plan for the assigned facilities, executing schedules in a timely manner while also maintaining the required levels of quality in order to contribute to the achievement of production.

Disclaimer

I HEREBY DECLARE THAT THE INFORMATION PROVIDED ABOVE IS TRUE TO THE BEST OF MY KNOWLEDGE.

Timeline

DCS Engineer

Taiyo Nippon Sanso India Pvt.Ltd,Pune
08.2022 - Current

Operation Engineer

SUMICO Enterprises,Satara.
07.2019 - 08.2022

DIPL. IN MECHANICAL - undefined

G.P.Satara

HSC - undefined

L.B.S.Satara

B.E.MECHANICAL -

A.E.S.Satara

SSC -

K.B.P.V.Jamb
AJAY UTTAMRAO SHINDEDCS Engineer