Alphy Paul
Mechatronics Engineer
Chennai
Summary
Mechatronics Engineer with over 2 years of experience in project design, implementation, and maintenance of mechanical and electrical systems. Expertise in diagnosing issues related to Programmable Logic Controllers (PLCs) and enhancing operational efficiency through the development of Standard Operating Procedures (SOPs). Committed to maintaining high quality standards and safety protocols while driving continuous improvement initiatives. Aiming to leverage technical skills and leadership abilities to contribute to innovative engineering projects
Overview
2
2
years of professional experience
Work History
Executive Engineer(Mechanical)
MRF Tyres Pvt.Ltd
10.2022 - Current
- Spearheaded the installation, operation, and maintenance of diverse automation systems, including conveyor systems (belt, chain, DARB, TRT, pop-up, telescopic conveyors), gearboxes, induction motors, servo motors, ASRS cranes, gantry robots, Electric Monorailing Systems (EMS), Rail-Guided Vehicles (RGV), compressors, curing presses, pneumatic pumps, IGTP machines, and more.
- Proficient in Programmable Logic Controller (Studio 5000) and adept at troubleshooting and maintaining Variable Frequency Drives (Allen Bradley PowerFlex 525, SEW EURODRIVE, MOVIDRIVE, MOVIAXIS), electric motors, PLC panels, LT panels, etc.
- Directed the installation and erection of automation machinery for automated tire handling systems, ensuring seamless integration and optimal performance.
- Led efforts to enhance equipment performance and reliability, resulting in increased machine uptime, mean time between failures (MTBF), and overall equipment effectiveness (OEE).
- Collaborated closely with cross-functional teams to implement process improvements, fostering a productive environment for technical and non-technical team members. Facilitated regular meetings and feedback sessions to address challenges, encourage open communication, and align efforts with business objectives. This collaborative approach not only fostered teamwork but also enhanced project efficiency, resulting in smoother implementation, faster problem-solving, and increased buy-in from all stakeholders.
- Ensured adherence to product specifications and quality standards during preparation processes.
- Planned and executed comprehensive maintenance activities, including preventive and corrective measures, to minimize downtime and optimize productivity.
- Conducted internal audits and provided insightful reports to senior management for informed decision-making.
- Analyzed equipment breakdowns using root cause analysis methodologies, contributing to proactive maintenance strategies.
- Mentored and trained junior engineers and technicians, fostering a culture of learning and development within the team.
- Activity-based costing for budget control of the monthly R&M budget, based on targets.
- Championed safety initiatives, actively identifying and mitigating Environmental, Health, and Safety (EHS) risks.
- Breakdown analysis (Root Cause Analysis, Repetitive Breakdown Analysis, Why-Why Analysis) of critical equipment and maintaining breakdown registers, machine history records.
- Facilitated team meetings to drive continuous improvement and stabilize processes for enhanced efficiency.
- Conducted thorough requirements analysis for automation projects, ensuring alignment of project objectives with business goals and documenting essential processes for clarity and consistency.
Education
Bachelor's Degree - Mechatronics Engineering
Rajalakshmi Engineering College
Chennai, India 04.2001 -
Diploma - Mechanical Engineering
Sri Sairam Polytechnic College
Chennai, India 04.2001 -
Skills
Business Process Evaluation & Optimization
Stakeholder Communication & Collaboration
Project Management
MS Office
SAP MM
Studio 5000
Connected Components Workbench
AutoCAD
SEW Movitools
Timeline
Executive Engineer(Mechanical)
MRF Tyres Pvt.Ltd
10.2022 - Current
Bachelor's Degree - Mechatronics Engineering
Rajalakshmi Engineering College
04.2001 -
Diploma - Mechanical Engineering
Sri Sairam Polytechnic College
04.2001 -
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