Bhaskar Varade

Ø Leads the Manufacturing Excellence and continuous improvement efforts at Plant in alignment with Plant and Corporate Goals

Ø Oversee daily operations, ensuring efficiency and effectiveness in all processes

Ø Daily review of manufacturing plan, arrange resources for in house assembly, testing, quality check.

Ø Material management (Stores – In & out)

Ø Work closely with finance and external auditors to ensure accurate and timely completion of half-yearly and yearly stock counts

Ø Understand project requirements, coordinate with resources, and direct the projects in the right direction in a timely manner.

Ø Develop detailed FAT plans, including test procedures, schedules, and resource allocation, to ensure thorough and efficient testing as per IQ, OQ and PQ.

Ø To do prototyping, trial and testing and prove the products.

Ø Monitor the process performance on day-to-day basis and define corrective & preventive actions & identify improvement opportunities.

Ø Develop visual and non-visual based SOPs for knowledge-sharing and process improvements.

Ø Delegate and allocate responsibilities efficiently to manage projects end to end.

Ø Ability to identify strengths and weaknesses of team members and suitably make changes if required.

Ø Conduct regular performance reviews, setting clear objectives and providing actionable feedback

Ø Lead and mentor a team of 100+ employees, fostering a collaborative and high-performance work environment

Ø Ensure compliance with industry regulations and safety standards, reducing workplace incidents.

Ø Training the new joiners on the products and processes.

Ø Providing technical support to project engineers / AMC engineers

Ø Effectively manage the dispatch team to guarantee timely delivery of all consignment

Ø Oversee budget preparation and management, ensuring cost-effective operations and adherence to financial targets.

Ensure compliance with industry regulations, safety standards, and company policies to maintain a safe and secure working environment.

Ø Manage the PowerPoint presentation for students.

Ø Provide conceptual knowledge and make them visualize the things.

Ø Identify the weak points of students.

Ø Organize the industrial visit and Value Addition Courses for students.

Ø Develop the extracurricular activities of students.

Ø Guide and help during the project and Seminar.

Ø Provide support to weak students through Teacher Guardian Scheme.

Worked as Paper setter and External Examiner for Assessment of Oral and Theory Examination conducted by University of Pune.

• Mentored students and communicated internship and employment opportunities.
• Contributed to departmental goals by serving on various committees focused on curriculum development, assessment strategies, and accreditation requirements.
• Maintained an up-to-date knowledge of subject matter by attending conferences, workshops, and webinars relevant to the field of study.
• Built strong rapport with students through class discussions and academic advisement.
• Applied innovative teaching methods to encourage student learning objectives.
• Helped struggling students by providing support outside of classrooms and consistently checking in on progress.
• Revised course objectives, course materials, instructional and assessment strategies for [Type] courses.
• Participated in various campus memberships at each assigned school to promote academics and faculty development.

• Coordinated with suppliers to ensure timely procurement of materials, minimizing production delays due to material shortages.
• Implemented continuous improvement initiatives, leading to significant reduction in manufacturing waste and increased productivity.
• Reduced manufacturing lead times through effective demand forecasting and resource allocation.
• Enhanced production efficiency by streamlining processes and implementing innovative planning strategies.
• Conducted detailed capacity analysis studies to support informed decision-making on capital investments and expansion plans.
• Mentored junior engineers and provided training opportunities, fostering a high-performing team culture and supporting individual professional development.

Ø Ensuring Production as per the design, drawing and sequence of manufacturing activity.

Ø Responsibility of all preparation, fabrication and welding activities on a shop floor.

Ø Responsible for executing production plan for fabrication shop as per Project plan.

Ø Attending daily production meeting & accordingly follows production plan.

Ø Ensure the availability of material to production with minimum stock level.

Ø Looking after subcontracting/Vendors activities to upload the some job outside like submitting the Drawing of the Projects, asking for quotations, making comparative and rate finalization etc.

Ø Handling operations involving resource planning, materials planning, in-process inspection, team building and coordination with the internal departments.

Ø Regular follow-up with clients, Subcontractors for monthly/daily schedule, new development etc.Reconciliation of the Materials.

Ø Capacity utilization. Monitor and control inventory as per norms.

Ø Well versed with the concepts of ISO System Implementation, Updated Welding Techniques, Wastage Control, Reduction in Operation Cost, Line Balancing, etc.

Ø Team player with strong analytical and leadership skills.

Ø Extensive Knowledge of modern fabrication techniques, welding processes and its international codes

Ø Worked on project like Claudius Peter, Al-Rostmani Pegel LLC, NASA Multiplex, and Dubai Mall

Ø Knowledge of primavera.(Version 3.0)

• Enhanced supervisory and leadership abilities by working closely with supervisor.
• Oversaw daily operations of the department, ensuring maximum productivity and adherence to company policies.
• Collaborated with cross-functional teams to drive business growth and achieve corporate objectives.
• Supervised and motivated [Number] staff employees.
• Managed budgets for various projects, ensuring optimal resource allocation and cost control.

Ø To achieve the PQCDSM.

Ø Looking after Production and planning for Cold Drawn Benches, Push Pointing and Straightening Machines, Heat and Surface Treatment Plant. Eddy current tester.

Ø To identify areas for improvement and do KAIZEN.

Ø To work for TPM (Total productive maintenance), and impart training of the same to the operators. Daily and Monthly OEE Calculation.

Ø Update the Display Boards with SOP, WI, Kaizen Sheets, Poke yoke, One Point Lesson, Abnormality matrix, Skill Matrix, Shift Schedule, Weekly and Monthly Plan.

Ø Provide regular training to workmen to use tools such as Why-Why Analysis, 4 M Change to find the root cause and solve the problem

Ø To ensure Safety/ Zero defect / cost saving / effective capacity utilization Documentation of TS 16949 like Control Plan, FMEA etc. Preparation of procedure manual, Work instruction sheet for each type of operation.

Ensure all involved in carrying out the task are wearing Helmets. Counsel workmen if safety violation of any kind is detected

• Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
• Performed root cause analysis and implemented corrective actions.
• Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
• Created engineering documentation for manufacturing processes, equipment specifications and change notices.
• Improved production efficiency by developing and implementing new manufacturing processes.
• Supervised entire production process and prepared proper documentation for dispatch.
• Increased production volume, optimizing equipment layouts for maximum efficiency.
• Trained team on best practices to optimize production and improve quality.
• Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
• Conducted root cause analyses to identify areas for improvement and implemented corrective actions accordingly.
• Participated in safety audits, ensuring a secure working environment for all employees.

Ø Looking after Cold Pilger mill, Heat and Surface treatment plant.

Ø Manpower handling, prioritize machine booking based on material, Tooling and plan.

Ø Hourly Production Reporting to Production Manager.

Ø Plotting SPC and attend Product Quality related Problems.

Ø To monitor the daily MIS and WIP report.

Ø To inspect the dies before mounting them on the Pilgering Machine.

Implementation of SMED