Dattanand Aher
Diploma in Plastic Engineering
Nashik
Summary
Quality Management Representative and Production manager with more than 10 years of documented quality control success. Develops specific and measurable goals, improvements, and standards to continuously and consistently improve quality and reduce and eliminate errors. Successfully audits and maintains product accuracy and timely delivery resulting in customer satisfaction. Initiates quality-related SOP training and enforces procedural adherence.
Overview
22
22
years of professional experience
Work History
Quality Manager
Basell Polyolefins India Pvt Ltd
02.2024 - Current
- Managed and archived quality documentation and participated in internal and external quality audits.
- Streamlined production processes by identifying areas for improvement and implementing corrective actions.
- Cultivated positive rapport with fellow employees to boost company morale and promote employee retention.
- Increased efficiency of the QMS by regularly reviewing procedures and making updates based on changing business needs or industry advancements.
- Coordinated and oversaw periodic audits to evaluate product quality and safety and address non-conformances.
- Managed root cause analysis investigations, determining underlying issues in product failures and implementing corrective actions as necessary.
- Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
- Improved product quality by implementing stringent inspection processes and quality control measures.
- Optimized supply chain operations through close collaboration with vendors on quality assurance matters, improving supplier relationships over time.
- Developed and deployed production control plans and created work instructions and procedures.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Increased customer satisfaction through adherence to quality standards and customer requirements.
- Improved quality processes for increased efficiency and effectiveness.
- Defined clear targets and objectives and communicated to other team members.
- Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
- Conducted thorough audits to ensure adherence to industry standards and regulatory requirements, maintaining compliance consistently.
- Calibrated instruments and scales in production area and quality lab.
- Mentored and encouraged employees to strive for excellence while fostering professional growth.
- Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
- Enhanced customer satisfaction by monitoring and addressing customer complaints promptly and efficiently.
- Established performance goals for employees and provided feedback on methods for reaching those milestones.
- Opened and closed location and monitored shift changes to uphold successful operations strategies and maximize business success.
- Drove process standardization by creating and implementing SOPs, resulting in increased efficiency and reduced deviations.
- Successfully managed budgets and allocated resources to maximize productivity and profitability.
- Evaluated quality problems and performed assessments to identify and resolve issues.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
- Gained strong leadership skills by managing projects from start to finish.
Environment Management System - Corporate MR
Basell Polyolefins India Pvt Ltd
01.2021 - Current
- Improved company compliance with environmental regulations through regular audits and evaluations of operations.
- Optimized energy efficiency within facilities by performing audits and recommending improvements in operational processes.
- Ensured proper hazardous waste storage and disposal procedures were followed according to federal guidelines.
- Developed comprehensive waste management plans to minimize environmental impact and reduce disposal costs.
- Evaluated emerging technologies for potential implementation, optimizing resource conservation and minimizing pollution levels.
- Identified training for environmental compliance and implemented training to operations and other team members.
- Developed and executed initiatives to improve environmental knowledge and awareness.
- Interpreted test data to determine whether contamination existed in accordance with environmental laws.
- Conducted air quality monitoring and analysis of air pollutants.
- Played a key role in achieving ISO 14001 certification through diligent adherence to established Environmental Management Systems.
Quality Management Representative
Basell Polyolefins India Pvt Ltd
10.2017 - Current
- Enhanced product quality by implementing comprehensive quality management systems and processes.
- Established and tracked quality department goals and objectives.
- Achieved timely resolution of customer concerns through prompt investigation, root cause analysis, and corrective actions.
- Maintained a culture of continuous improvement by encouraging employee engagement in process enhancements initiatives.
- Implemented new quality assurance and customer service standards.
- Increased efficiency of production processes by identifying areas for improvement and implementing appropriate changes.
- Conducted regular management reviews to assess effectiveness of quality programs and recommend improvements as needed.
- Determined quality department standards, practices, and procedures.
- Implemented risk management strategies to minimize potential adverse impacts on product quality and customer satisfaction.
- Assisted in the development of strategic goals related to quality management system implementation across the organization.
- Assured consistent quality of production by implementing and enforcing automated practice systems.
- Reduced customer complaints by proactively addressing issues and streamlining communication channels.
- Optimized resource utilization through effective planning, prioritization, and delegation of tasks within the quality department.
- Improved supplier relationships by conducting vendor assessments and fostering open communication channels.
- Recorded, analyzed, and distributed statistical information.
- Scheduled and chaired quality review meetings to review effectiveness of performance mitigating risk, improving throughput and achieving customer satisfaction.
- Ensured adherence to ISO 9001 standards through regular training sessions and documentation updates.
- Managed corrective action process, analyzing root causes of non-conformances and implementing effective solutions.
- Supported new product introductions by collaborating closely with engineering teams during design phases.
- Collaborated with audit clients and action owners to apply root cause analysis guidance and establish effective corrective action plans.
- Ensured consistent high-quality output from suppliers through ongoing monitoring, auditing, and feedback loops.
- Streamlined document control processes, ensuring accuracy and accessibility of critical information for all team members.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
Production Manager
Basell Polyolefins India Pvt Ltd
09.2017 - 01.2024
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges headon.
- Introduced automation and technological advancements to the production floor, leading to increased efficiency and reduced labor costs.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Evaluated employee performance and provided feedback and training as needed.
- Enforced health and safety protocols to promote safe working environment.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Implemented quality control system to review products against technical specifications and corporate standards.
- Created and oversaw production schedules and adjusted as needed to meet deadlines.
- Scrutinized production output and identified areas for improvement.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Collaborated with cross-functional teams to ensure timely delivery of high-quality products according to customer requirements.
- Trained in and implemented emergency response procedures to protect team members and property.
- Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
- Coordinated with other departments to align production with customer requirements.
- Utilized data analysis tools to identify and resolve production issues.
- Championed sustainability initiatives within the organization, reducing environmental impact through waste reduction and energy-efficient practices.
- Analyzed production data and prepared reports for senior management.
- Managed internal operational standards and productivity targets.
- Passionate about learning and committed to continual improvement.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Self-motivated, with a strong sense of personal responsibility.
- Proved successful working within tight deadlines and a fast-paced environment.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
- Exercised leadership capabilities by successfully motivating and inspiring others.
Senior Production Officer
Zylog Plastalloys Pvt Ltd
03.2012 - 08.2017
- Reviewed production reports to spot and correct issues early.
- Developed new ways of manufacturing and improved existing manufacturing processes.
- Trained new hires on company policies, procedures, and equipment use, expediting their onboarding process for immediate contribution to team success.
- Recommended process improvements to enhance product quality.
- Planned and assigned daily duties to staff members.
- Analyzed production data and prepared reports for senior management.
- Skilled at working independently and collaboratively in a team environment.
- Identified issues, analyzed information and provided solutions to problems.
- Managed time efficiently in order to complete all tasks within deadlines.
- Worked flexible hours across night, weekend, and holiday shifts.
Junior Production Officer
Zylog Plastalloys Pvt Ltd
03.2002 - 02.2007
- Supervised ongoing daily production phases.
- Kept accurate and detailed records of personnel progress and productivity.
- Coordinated with team members to achieve timely completion of production goals and deadlines.
- Maintained accurate documentation of production data, facilitating informed decision-making by supervisors.
- Recommended process improvements to enhance product quality.
- Supported continuous improvement initiatives, identifying areas for potential enhancement in operations.
- Oversaw discipline, safety and good housekeeping systems.
- Provided guidance and training to new team members, fostering a collaborative work environment.
Education
No Degree -
Government Polytechnic
Nashik, India 04.2001 -
Skills
Team Development
undefinedTimeline
Quality Manager
Basell Polyolefins India Pvt Ltd
02.2024 - Current
Environment Management System - Corporate MR
Basell Polyolefins India Pvt Ltd
01.2021 - Current
Quality Management Representative
Basell Polyolefins India Pvt Ltd
10.2017 - Current
Production Manager
Basell Polyolefins India Pvt Ltd
09.2017 - 01.2024
Senior Production Officer
Zylog Plastalloys Pvt Ltd
03.2012 - 08.2017
Junior Production Officer
Zylog Plastalloys Pvt Ltd
03.2002 - 02.2007
No Degree -
Government Polytechnic
04.2001 -
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