Hemant doiphode

Daily Production monitoring & resolving issues.

To Updating the Daily work management like WHY-WHY analysis, Breakdown Major & minor Losses.

Monthly MTTR & MTBF updated also Kaizen Monitoring as well as make a MP, PM analysis Sheet for chronic concern of Machine. Also maintain SAP PM, TBM, CBM check sheet.

Reduction in Spares cost & spares consumption by systematic approach & also Reduction in repair & maintenance cost.

Spare Part planning. V/E/D analysis, Raising Purchase Requisitions in SAP & tracking to get material on time, Budget planning.

Guidance / training to test engineers & subordinates to maintain good skill level.

Handling the line issues in respective shifts, due to quality, tools, equipment failure or operator-based issues.

Elimination of b/d on A, B & C rank Machines through TPM approach & Involvement in TPM activity at Assembly Line & All Test Bed Passed JH Step 4. (TPM).

To Maintain the Shift handling, manning, and loading. & Also, absenteeism of workers, planning for next week with Daily Work Allocation.

To Maintain Internal /External Calibration of Both Engine Assembly Line& Test Bed to achieve the 90% calibration done in In House.

Basic Knowledge of Hydraulic and Pneumatic Assemblies.

Good Knowledge of All types of MT/AT transmission of Diesel & Petrol as well as Engine Assembly & its Testing Procedure.

Good Knowledge of Assembly line Equipment like Leak Test M/C, Pneumatic & DC Nutrunner i.e., Atlas Copco, Cp controller, ATEQ etc.

&T Pillar

Administering production, implementing plans, identifying gaps & suggesting relevant solutions with a view to ensure timely accomplishment of design fool proofing in Assembly process within the cost parameters.

Identifying areas of bottlenecks/breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis, 7QC Tools and CAPA

Ensuring quality product delivery while managing the variable cost; managing overall operations engaged in production planning including coordinating marketing, manpower management, supplies and up-time of equipment.

updated daily report of breakdown , and PM of machine

To Updating the Daily work management like WHY-WHY analysis, Breakdown Major & minor Losses.

Monthly MTTR & MTBF updated also Kaizen Monitoring as well as make a MP, PM analysis Sheet for chronic

Maintenance of all Equipment’s in Engine assembly& Engine Test bed Diesel & Petrol

o attain daily Maintenance meeting and facing internal customer complaints. & Achieve the zero Break Down for all Test Bed & Assembly line. Maint. Monthly Breakdown Percentage Graph.

daily observation of machine breakdown and production count

solve the mechanical, Electrical, Electronic Problem of Cylinder Head Assembly line

Monitoring & reviewing the calibration of all electrical equipment’s, mechanical instruments. & To make a Record of calibration schedule, M/C History Register& all maintenance Documents’, MTBF

Improvement /Achievements -

Roles and responsibilities

To eliminate the concern of cylinder rejection due to canshaft bracket problem

- Recover the breakdown of the assembly line due to breaking of crankshaft bracket on conveyor holes.

- After the installation of project in assembly line the not only breakdown completely eliminated & improves the productivity but also time consumption reduced.

- Design systems and components that meet needs and requirements.

- Perform a full lifecycle product development (design, develop, test prototypes, manufacture and implement)

- Produce outline designs.

- Conduct experiments methodically, analyse data and interpret results.

- Identify, formulate and produce effective solutions to emerging problems.

- Evaluate final product’s overall performance, reliability and safety.

- Alter and modify design to meet requirements and to eliminate malfunctions.

- Estimate budget and scope of project.