Manish Rathod
Pune
Summary
Dynamic professional with extensive experience in MES solutions. Proven track record in project management and production planning, achieving significant cost reductions and operational efficiencies. Skilled in Six Sigma and quality control, with a strong ability to collaborate across teams for optimal results.
Overview
11
11
years of professional experience
Work History
Assistant Consultant
Tata Consultancy Services (TCS)
Pune, Maharashtra
01.2024 - Current
- Implementing MES solution (PSI Metal) for one of Europe's largest steel plants.
- Collaborated closely with the client onsite during the go-live phase to ensure the successful deployment of the Cold Rolling Mill.
- Designed and tested advanced scheduling methods, like concept scheduling and forecast scheduling.
Consultant
Algorhythm Tech Pvt Ltd
Pune
02.2022 - 01.2024
- Developed an MES module for metal industries in close coordination with clients.
- Responsible for project implementation on the client's site on time by coordinating between cross-functional teams.
- Instrumental in implementing the MES solution for India's largest plate
- mill (1.2 mt), playing a pivotal role in analyzing, designing, and implementing tailored systems.
Deputy Manager
ThyssenKrupp Electrical Steel India Pvt Ltd
Nasik
10.2019 - 01.2022
- Developed an integrated production planning module incorporating shutdowns, breakdowns, line capacities, and Sales forecasts.
- Implemented Shop Floor Management (SFM) concept for efficient reporting and faster escalation of shop floor issues to top management.
- Developed an automated costing module for the packing dept. which reduced bill generation time by 75%.
- Commissioning a Laser scribing line at the Heat Flattening and coating line and preparing SOPs for the production.
- Designed and developed a quality gallery to improve the decision-making ability of the quality inspector.
Assistant Manager
ThyssenKrupp Electrical Steel India Pvt Ltd
Nasik
07.2016 - 09.2019
- Commissioning of offline Laser scribing line and prepared SOPs for the production team.
- Reduced scrap generation in steel by 0.5%, which resulted in annual savings of 12 Lakhs.
- Optimized overhead crane utilization thereby achieving savings 50K Rs and increasing 1500 hours of availability of cranes per annum for the production activity.
- Designed an anti-flutter assembly at the steel slitting process line which improved production by 12mt/day.
- Reduced time required and manpower involved in locating coils on the shop floor by designing and implementing a bar code scanning system for locating coils on the shop floor.
Management Trainee
ThyssenKrupp Electrical Steel India Pvt Ltd
Nasik
06.2015 - 07.2016
- Reduced packaging cost by 2%, which resulted in annual savings of 6Lakhs.
- Spearheaded the implementation of 3Rs concept at steel packaging line which increased productivity by 7%.
Summer Intern
Larsen & Toubro
Surat
06.2014 - 07.2014
- Implemented 5s in Heavy Engineering workshop.
- Learned importance of safety at work place.
Education
Master of Business Administration-MBA - Operation Management, Supply Chain & Leadership and Strategic Management
SVKM's Narsee Monjee Institute of Management Studies (NMIMS)
MH10.2024
Bachelor of Engineering - Mechanical Engineering
The Maharaja Sayajirao University of Baroda
Gujarat05.2015
HSC -
Gyannmanjari Vidhyapith
Bhavnagar, Gujarat01.2011
SSC -
Vidhyavihar Education Trust
Bhavnagar, Gujarat01.2009
Skills
- MES
- PSI Metal
- Supply Chain Management
- Project Management
- Production Planning
- Six Sigma
Languages
English, Hindi, Gujarati, Marathi
Hobbies and Interests
I am a sports enthusiastic person, who loves to play Cricket and Badminton.
Timeline
Assistant Consultant
Tata Consultancy Services (TCS)
01.2024 - Current
Consultant
Algorhythm Tech Pvt Ltd
02.2022 - 01.2024
Deputy Manager
ThyssenKrupp Electrical Steel India Pvt Ltd
10.2019 - 01.2022
Assistant Manager
ThyssenKrupp Electrical Steel India Pvt Ltd
07.2016 - 09.2019
Management Trainee
ThyssenKrupp Electrical Steel India Pvt Ltd
06.2015 - 07.2016
Summer Intern
Larsen & Toubro
06.2014 - 07.2014
Master of Business Administration-MBA - Operation Management, Supply Chain & Leadership and Strategic Management
SVKM's Narsee Monjee Institute of Management Studies (NMIMS)
Bachelor of Engineering - Mechanical Engineering
The Maharaja Sayajirao University of Baroda
HSC -
Gyannmanjari Vidhyapith
SSC -
Vidhyavihar Education Trust