Mayur Ichake
Mechanical Engineer | Planner | Group Leader
Pune
Summary
Determined and results-driven Mechanical Engineer with 5 years of total experience, including 3+ years at Skoda Auto Volkswagen India. Proven expertise in assembly maintenance, production planning, conveyor solutions, and project execution. Skilled in managing multiple projects with precision, leading cross-functional teams, and driving continuous improvements. Strong communication, problem-solving, and leadership abilities with the capability to handle multiple projects simultaneously with a high degree of accuracy. Experienced with overseeing maintenance operations and ensuring peak performance of all machinery. Utilizes strong leadership skills to manage teams effectively, ensuring timely and efficient completion of tasks. Track record of implementing preventive maintenance strategies that enhance equipment longevity and reduce operational costs.
Overview
8
8
years of professional experience
Work History
Assembly Maintenance | Group Leader
Skoda Auto Volkswagen India
Chakan
04.2024 - Current
- Collaborate with the breakdown management team with area expertise skills for Trim, PBS, Cockpit conveyor, Chassis, EMS conveyor, and Manipulators.
- Executed three MTTR reduction ideas in the assembly shop.
- Develop self and team expertise for special purpose machines: Wevin & Donghee Rofa Roller Conveyor, DTM & ATS Drop Lifts, Skillet Conveyor, Werner VIN Punching and Laser Machine, Aktiviti Cockpit Manipulators, ATS Cockpit Conveyor and Hangers, Sun Roof Manipulator, Roller Forming Tools for Tail Gate and Door Seal Pressing, ATS Trim Elevators, Turn Tables, Roko Rook Chair, ATN Glass Robots, and ECU Offline Flashing Cobot.
- Spare part management and hot standby assembly development for area equipment.
- Parameter controls ensure that equipment parameters meet the standard PDM requirement.
- Conduct calibration and verification for area equipment as per the defined frequency.
- Analyze chronic issues involving cross-functional teams, and plan a permanent action plan.
- Maintain a history sheet for area equipment and relevant documentation for area equipment.
- Execution of tasks designated by shift leaders and escalation of any risks involved.
- Enhanced equipment reliability by implementing preventive and predictive maintenance programs.
- Reduced downtime for critical systems through effective coordination of maintenance activities with production schedules.
Conveyor Planning | Senior Officer
Skoda Auto Volkswagen India
Chakan
12.2023 - 04.2024
- Installation and commissioning of four new cockpit hangers.
- Successfully completed 10+ projects in the planning department.
- Resolved daily equipment breakdowns in the shortest possible time and in safe working conditions for the chassis line, JIT conveyor, door line, trim line, and cockpit line.
- Chassis Line Modification – Assist Conveyor Replacement with Elevator and Chassis Line 02 Modification.
- Maintaining documentation, records, check sheets, risk assessments, etc.
- Root Cause Analysis and to execute permanent corrective actions for frequent failures.
- Planning for New Proposals – (Assist 04 Replacement, BEV)
- Planning for higher JPH from the conveyor side – (DL01, DL03).
- Planning for new assembly lines for the BEV project.
- New skillet insertion in trim line for cycle time optimization.
- Assist in layout planning, design engineering, media planning, and simulation.
- Installation and commissioning of systems, project execution for conveyor solutions for the assembly shop, and body shop overhead conveyor.
- New EMS (chassis) hanger insertion and commissioning - 30 NOS.
- Chassis Line Assist Conveyor Replacement with Elevator.
- Chassis 02 Modification – elevation change.
- Body Shop - Side Panel Loading Lifter Installation.
- Body Shop – AEMS Hanger Insertion (Side Panel Outer)
Production/Conveyor Planning | GET
Skoda Auto Volkswagen India
Chakan
12.2022 - 12.2023
- Project execution for conveyor solution for Assembly shop, Body shop, and Paint shop.
- Making a shutdown activity plan as per the given standard format for conveyor activities.
- Assistance for layout using MicroStation: planning of changes in the conveyor layout.
- Coordination with the supplier, production, quality, maintenance, logistics, and body shop.
- Documents preparation: RFQ, sign-off, handover documents, and making a damage report.
- Equipment installation and preparing checking points reports.
- Prepare the pre-shutdown and shutdown planning schedule.
- New chassis line installation, CH3 and CH4, in the assembly shop (EMS Conveyor).
- Lifter shifting in the body shop (matching line and framer line), drop-lifter shifting, and platform and tact extensions in the body shop; new skid insertion in the system (for the body shop and paint shop).
- Door line extension and door lifter shifting (power and free conveyor).
Project Engineer | Internships
PROMDAX GLOBAL
Bhosari
05.2022 - 11.2022
- Company Overview: About: Eminent manufactures, suppliers & exporter of Proto development sheet metal & machining parts, dies, patterns, press tools, injections & rubber molds. Alongside offering laser cutting & precision heavy duty of CNC & VMC machining services.
- Hands-on experience in managing the fabrication and assembly of dies, press tools, patterns, and molds (rubber and plastic injection).
- Managed laser cutting operations for high-accuracy components used in automotive and industrial applications.
- Planned and monitored production schedules, optimizing resource allocation.
- Experienced in handling customer audits, technical reviews, and pre-dispatch inspections (PDI) for prototype batches.
Logistics & Transport | Proprietor’s Representativ
Mayur Transport Service
Chakan
01.2018 - 07.2019
- Managed end-to-end transportation operations within Bhosari/Chakan MIDC.
- Supervised a fleet of 10+ commercial vehicles (Tata 1104, Eicher 909, etc.), ensuring availability, compliance, and efficiency.
- Oversaw driver management – duty allocation, scheduling shifts.
- Handled trip management including planning, tracking etc.
- Maintained complete billing records, including trip entries, distance covered, fuel usage, and per-trip charges.
- Coordinated with clients and vendors for smooth logistics operations and timely settlements.
- Ensured regulatory compliance with transport rules, vehicle permits, insurance, and safety norms.
- Prepared monthly reports on vehicle trips, expenses, and revenue.
Education
MBA - Operation & Supply Chain Management
D Y Patil School Of Management
Pune01-2025
BE - Mechanical Engineering
D Y Patil School Of Engineering
Pune01-2022
Diploma - Mechanical Engineering
Y. B. Patil Polytechnic
Pune01-2019
SSC - Grade X
C K Goyal School
Pune01-2015
Skills
Strategic planning and Project coordination
Multi Supplier Handling
Supplier & Resource Management
Conveyor expert
Quick decision making
undefinedTimeline
Assembly Maintenance | Group Leader
Skoda Auto Volkswagen India
04.2024 - Current
Conveyor Planning | Senior Officer
Skoda Auto Volkswagen India
12.2023 - 04.2024
Production/Conveyor Planning | GET
Skoda Auto Volkswagen India
12.2022 - 12.2023
Project Engineer | Internships
PROMDAX GLOBAL
05.2022 - 11.2022
Logistics & Transport | Proprietor’s Representativ
Mayur Transport Service
01.2018 - 07.2019
MBA - Operation & Supply Chain Management
D Y Patil School Of Management
BE - Mechanical Engineering
D Y Patil School Of Engineering
Diploma - Mechanical Engineering
Y. B. Patil Polytechnic
SSC - Grade X
C K Goyal School
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