PANKAJ LUNGE

Streamlined operations in the role of a Project Engineer

• Monitored work performance against established milestones ensuring adherence to approved schedules.
• Managed resources such as equipment, materials, personnel and subcontractors to achieve project goals.
• Ensured adherence to standards by verifying panel GI, BOM, and wiring diagram.
• Installed and commissioned DCS-DCS IO/AI panel, ensuring adherence to wiring specifications outlined in drawings and conducting thorough power-on testing.
• Implemented commissioning of drive panel parameters, installation of 4-20mA protocols, and executed power testing on motor using DCS and Local Mode simulations.
• Installed and commissioned a range of process instruments including PT, LT, FT, RTD, control valves, and on-off valves.
• Ensured work was consistently within established safety guidelines.
• Conducted safety interlock tests in DCS.
• Installed UPS systems and carried out necessary emergency testing.
• Installed 132kva GIS substation and conducted various safety relay tests.
• Successfully executed testing for the installation of a 6.6kVA Chiller & Compressor.

Maintenance Team Leader.

• Provided technical support to other team members when needed.
• Performed preventive and corrective maintenance on a variety of equipment, such as pumps, motors, conveyors, and valves.
• Carried out routine lubrication tasks to reduce friction between moving parts.
• Responded quickly to emergency breakdowns in order to minimize disruption of production.
• Assisted in the installation of new equipment according to design specifications.
• Supervised junior maintenance staff, providing training and guidance on best practices and safety protocols.
• Managed and updated records for scheduled maintenance activities, electrical instruments, and spare parts.

• Gained knowledge of the Spandex processing industrial system.
• - Acquired extensive knowledge of the LT, FT, PT, RTD processes and other instruments.
• Developed understanding of Korean management working processor.
• Enhanced efficiency by leveraging DCS system knowledge and implementing hardware process modifications.

Project Engineer.

• Ensured completion of work according to project plan.
• Implemented an effective system for assigning work based on employee skills.
• Optimized panel verification location allocation and conducted thorough checks for Bill of Materials (BOM), General Instructions (GI), and continuity as per drawing.
• Performed panel power test, IO test, and established communication with ROI panel and program test.
• Proficient in checking field instruments such as HMD, Proxy, encoder, etc.
• Installed and commissioned AC/DC Drive, establishing communication with PLC through various protocols.
• Maintained a safe work environment by following safety protocols.

Managed maintenance operations as a Maintenance Engineer.

• Provided technical support to other team members when needed.
• Performed preventive and corrective maintenance on a variety of equipment, such as pumps, motors, conveyors, and valves.
• Maintained records of scheduled maintenance activities.
• Investigated root causes of recurring problems within the plant environment.
• Efficiently executed shut downs for planned maintenance.

• Demonstrated expertise in reviewing drawings, ensuring accurate GI arrangement, and conducting thorough BOM checks.
• Ensuring efficient completion of scheduled panel wiring checks.
• Performed panel continuity testing in accordance with provided drawings.
• Conducted panel power test with AI/AO and DI/DO check.
• Performed QMS documentation work and maintained audit documents.
• Conducted FAT tests.
• Conducted meetings with clients to discuss and implement changes based on Minutes of Meetings (MOM).
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