Summary
Overview
Work History
Education
Skills
Accomplishments
Software
Timeline
Generic

Pravin Mali

Maintenance
Pune

Summary

Aspiring for senior level assignments in Maintenance and Plant Engineering with a growth oriented organization.

Overview

21
21
years of professional experience
2
2
years of post-secondary education
3
3
Languages

Work History

Machine Maintenance Freelancer

Hitech Services
03.2020 - 02.2024
  • Installation of used machines which are imported from aboard.
  • Breakdown Maintenance.
  • Sales of second hand machines.
  • Shifting and reinstallation of machine.


Assistant Manager

Nicolas Correa S.A. India Branch Pune
09.2014 - 12.2020
  • Hands on experience of machine head repairing individually
  • Handling and utilization of dealers service team
  • Planning and scheduling of installation program
  • Coordination with customer about the machine installation
  • Pre-installation follow up and readiness of site
  • Machine start up in combination of mechanical assembly, electrical and layouts with geometrical accuracies at customer end.
  • Maintenance training to customer.
  • Spare part management for customer
  • Documentation of service activities
  • Installation and commissioning of machine at site
  • Preventive and breakdown maintenance of machines

Plant/Assembly Engineer

Danobat Group Machine Tools India Ltd.
02.2012 - 08.2014
  • Preparation, planning and implementation of the project work
  • Stage inspection of the sub-assemblies
  • Conducting geometrical test as per IS standard on machines
  • Giving support to service department for Installation and commissioning of machines at customer end
  • Preparing documentations of the machine
  • Field work at customer end for servicing of machine
  • Conduct Plant maintenance activities
  • Installation of the new plant equipment and machines
  • Inward inspection of material
  • Maintain stock and inventory of material
  • Support to design department for product and assembly developments
  • Training to service peoples.

Maintenance Engineer

Kirloskar Ebara Pumps Ltd
01.2009 - 01.2012
  • Planning and scheduling of Preventive Maintenance of machines and equipment’s
  • Daily execution of preventive maintenance as per schedule
  • Carry out Preventive Maintenance of CNC VMC, HMC & Conventional machines and equipment’s including STP plant, RO Water plant, Boiler and automobile vehicle like Forklift, Boom Crane
  • Corrective and preventive actions to overcome Breakdowns of Machine
  • Preparation and Planning for Installation and commissioning of new machines
  • Responsible for purchase required for maintenance department
  • Working Experience of SAP system for purchase and PM module
  • Maintaining stock and inventory of spares for Machines
  • Carry out all plant Engineering activities
  • Maintain the ISO records
  • Maintain minimum MTTR & MTTF of machines
  • Maintain availability of air, water and power 24 hrs
  • Of the day to Plant
  • Carry out Calibration of Material Handling Equipment’s, Boiler, and Geometrical testing of machines and maintain compliances of MPCB Etc.

Project Engineer

Quality Engineering Co.
05.2003 - 12.2008
  • Responsible for complete handling of machine retrofitting and reconditioning project and also involvement in commercial part of the project
  • Take corrective and preventive action on major and minor breakdown at customer end
  • Minor electrical maintenance of CNC and SPM machines
  • Installation and commissioning of machine at customer end
  • Conducting geometrical test as per IS standard
  • Conducting laser calibration test and take corrective action
  • Setting of bedways on Slide way grinding machine
  • Inspection of bed ways after grinding
  • Inspection of machine before dismantling of machine at customer end for quotation purpose
  • After reconditioning servicing within warranty period at customer end
  • Stage and final inspection of machines at time of recondition.

Dy. Service Manager

Nicolas Correa S.A.
04.2024 - Current


  • Machine startup in combination of mechanical assembly, electrical and layouts with geometrical accuracies at customer end.
  • Installation and commissioning support at customer with training.
  • Customer support of product on telephonic as well on site.
  • Vender development.
  • Assist to service engineers on site and planning of their daily schedule.
  • Study the customer requirements if not get solve locally try to convey to principal.
  • Involve into warranty analysis and also incorporate the service feedback in the machine assemblies.
  • Attend the breakdown of different types of heads and set the geometrical accuracies as per protocol.

Education

Diploma In mechanical - Mechanical Engineering, India

MSBTE Board
Pune
04.2001 - 04.2003

Skills

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Accomplishments

  • Successfully installation of heavy duty CNC milling machine in government and private sector in leading time.
  • Successfully Installation of five Bridge type moving table milling machine with Head magazine. (FOX, FP 5000)
  • Installation of four travelling column machine ( Xperta, Norma ).
  • Installation of Gantry type milling machine .(Fox M)
  • Installation of Duplex moving column milling machine.(AXIA)
  • Make setup of Head repairing facility at, Pune.
  • Refurbishment of UAD, OAD heads in India started, before we sent it to our Spain Facility for repairs.
  • Develop vendors for head spares like seals, and grinding and replateing.
  • Develop vendors for accessories of machine like ladders, chip bins
  • Built a state of art factory 10000 sq mtr. including at civil work and including licensing work for Danobat factory at Kesurdi , Satara.
  • Successfully handle and install the plant utility equipment’s like STP, Compressors, EOT cranes and Paint Booth etc. during factory built up.
  • Three months for Advanced Training of machine assembly in Spain.
  • Successfully installation and commissioning work of Solaruce FP6000 machine at M/s. Evotech, Bhilai.
  • Assembly of Solaruce KB 150W quill type milling machine in India.
  • Successfully done leading role for the installation of Solaruce KB150 W milling machine In IMTEX 2013 at Bangalore.
  • Successfully major repairing work of FR10000 milling Boring Machine.
  • Successfully installation and commissioning of double column surface grinding machine of 8 meter stroke at Hindustan Machine Tools (HMT), Kalamassery.
  • Successfully installation and commissioning of FP10000 Solaruce Milling Boring machine at Siemens Aurangabad with auto Head changer.
  • Successfully completed plant expansion project (11000 m2) for new product Turbo Generator.
  • Successfully installation and commissioning of Grutzpe make Heavy duty Turning Centre of 1m Turing radius and 6 meter bed lengths for Steam turbine rotor machining.
  • Successfully installation and commissioning of Nicolas Correa make Bridge type Milling Boring Machine of size (8mX3mX2m).
  • Reduction in the usage of lubrication oil by avoiding the leakages of machines.
  • Reconditioning of Scharmann make Boring Machine.
  • Member of Energy Conservation team.
  • Active member for Waste management cell.
  • SPM development for HEG ,BHOPAL, for facing boring and threading of graphite bars.
  • Retrofitting of HELLER make HMC at BHIRAVNATH INDUSTRIES, PUNE.
  • Retrofitting of BARTIEZ make VTL at MICROFINISH VALVES LTD, HUBALI.
  • Retrofitting of HMT make NH26 lathe for EMMRSION CLIMATE LTD, KARAD.
  • Retrofitting of KIRLOSKAR make DYNACUT VTL for MICROFINISH VALVES LTD, HUBALI.
  • Reconditioning of DHALIN make VMC for SOMANSHU ENGG. PUNE.
  • Reconditioning of HARTFORT make HMC for ZF STEERING LTD.PUNE.
  • Reconditioning of heavy duty lathe made by HEC for THYSANNCRUPP, PUNE.
  • Grinding of SKODA make lathe bed grinding for GODREJ, MUMBAI.
  • Reconditioning of JIG BOARING machine made by WMW for QUALITY ENGG. PUNE
  • Reconditioning of COMOU make HMC for GMA ASSOCIATES, PUNE.
  • Reconditioning of heavy duty grinding machine made by MSG for CROMPTON GREEVES LTD. BHOPAL.
  • Micro program development for grinding machines at KTA SPINDLES PVT. LTD.PUNE.
  • Reconditioning of IKEGAI MAKE HBM for KIRLOSKAR EBARA PUMPS LTD, KIRLOSKARWADI.
  • Reconditioning of OKUMA make turning center for ASB INTERNATIONAL LTD. MUMBAI

Software

Ms office

Timeline

Dy. Service Manager

Nicolas Correa S.A.
04.2024 - Current

Machine Maintenance Freelancer

Hitech Services
03.2020 - 02.2024

Assistant Manager

Nicolas Correa S.A. India Branch Pune
09.2014 - 12.2020

Plant/Assembly Engineer

Danobat Group Machine Tools India Ltd.
02.2012 - 08.2014

Maintenance Engineer

Kirloskar Ebara Pumps Ltd
01.2009 - 01.2012

Project Engineer

Quality Engineering Co.
05.2003 - 12.2008

Diploma In mechanical - Mechanical Engineering, India

MSBTE Board
04.2001 - 04.2003

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