Rakesh Madurwar
Pune
Summary
16+ Years of experience on off road vehicle system design relate chassis and structural components - Sheet metal / Weldments / Fixture / Casting / Plastic
Demonstrated expertise in leading cross-functional teams through the
complete project lifecycle, from concept to production, ensuring projects meet all performance, reliability, and cost objectives.
Skilled in overcoming complex engineering challenges to deliver innovative solutions and enhance product functionality.
Overview
2026
2026
years of professional experience
Work History
Product Engineer
John Deere India Ltd.
02.2011 - 06.2025
- Extensive knowledge of New product and Technology development/Continuous Improvement/Value Improvement Processes and hands-on experience
- Led for Sub-system level design responsibility for Chassis/Platform/Baler Feeder Deck/Walkways/Ladders/Handrails/Decals/Operator Manual and Publications
- Led VI/Cost reduction initiative for Cotton Harvester
- Led Technology development project (TDP) project for WWHC/12 row header/Cab Facia
- Managed 850+ parts designed for Cotton Harvester programs CP770/CP550/CP550/CS690
- Involved/Addressed critical NCCA/Issues resolution Involved six Sigma/3 leg 5 why root cause analysis.
- High level engagement with cross-functional teams (Design, Manufacturing, Quality, Purchase, Marketing, Customer Support, PV&V, Supplier)
- Developed large weldments and fixtures, ensuring high precision in design processes
- Architecture design for Worldwide harvester cab on cotton harvester, Cab Platform, Walkways, Handrails, and Premium Ladder for Cotton Harvester
- Structural design requirement to sustain Dynamic stiffness for operator cab.
- Model interrogation/Vehicle Integration
- Onsite at John Deere Des Moines Work (2012-2014) and (2007-2009)
Senior Engineer
BEHR India Ltd.
- Worked on Engine Cooling Components (Radiator, Charger Cooler, and Condenser) for trucks (Volvo, Paccar & Daimler).
Onsite Engineer - USA
Onward Technologies Ltd.
- Co-ordinate and on site support at client location.
- Reverse Engineering, Structural Design, Hydraulic and Fuel Line Routing.
Trainee Engineer
Electrolux Voltas Ltd
Education
-
Production Engineering
Diploma - Mechanical Engineering
Project Management
MBA - Pursuing
Skills
- Products: Off-road/On-road vehicles (Cotton Harvester, Cotton Picking Unit, Sprayer, Commercial Trucks)
- Competencies: Vehicle Integration, Structural design - Chassis/ Cab Platforms/Handrails/Walkways/Ladders/Baler feeder deck/Cotton picking unit
- Homologation: Publication/Safety/Warning Labels Design
- Manufacturing: Large Fixtures, Large Weldments, Sheet Metal Fabrication
- Engineering Tools: Creo, Sim Solid, Six Sigma, GD&T, Tolerance Stack-Up, KOTEM
- Build/field/PV&V experience for designed system
- Project Management: Resource Management, Project Execution
Languages
English, Hindi, Marathi
Hobbies and Interests
Trekking, Running, Driving, Cooking, Spending Quality Time with Family and Kids
Accomplishments
Patents and Invention Disclosures:
- P23083: Rotary Baler Brush
- P26703: Collapsible Grain Tank Cover for Combine Harvester
- P33789: Smart Operator Detection on Cotton Harvester Platform
Paper presentation:
- 12 Row Header Frame (2016)
- Meeting Dynamic Stiffness Requirement for Cab Support in Cotton Harvester (2023)
- Weld Distortion on Baler Feeder Deck
Awards & Recognition:
- Des Moines Factory Safeguard Award for DZ2 Platform Sub-Assembly
- Highest Idea Contribution in Cost Reduction Activity
- Highest Owned Design Parts in DZ2 Program (576/4737)
- Six Sigma Bronze Coin Award (2021)
- Trainer/Coach for New Team Members
- Represented Company at Ag Show in Delhi
Training
- Weld Design Seminar by Lincoln Electric
- Fasteners & Bolted Joint Training Workshop
- Six Sigma
- Triz Level 1
- System Engineering (ARAI)
Timeline
Product Engineer
John Deere India Ltd.
02.2011 - 06.2025
Senior Engineer
BEHR India Ltd.
Onsite Engineer - USA
Onward Technologies Ltd.
Trainee Engineer
Electrolux Voltas Ltd
-
Production Engineering
Diploma - Mechanical Engineering
Project Management
MBA - Pursuing
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