Sachin Mhatre
Mechanical Engineer
Pune
Summary
An accomplished professional with chronic success in offering 15 years of experience in executing prestigious projects within strict time schedules, cost & quality; spearheading all phases of Production Operations, Quality Compliance & Assurance, Safety Management, Lean manufacturing, Strategic Planning & Execution; targeting to express potential in challenging roles with an esteemed organization.
Showcased excellence in spearheading end-to-end operations manufacturing and machine building with a key focus on top- & bottom-line profitability by ensuring project management, adhering to quality control & assurance, and cost optimization across multiple sectors; excellence in devising optimal solutions and leading day-to-day production planning and manufacturing operations for effective utilization of 5M (man, machine, materials, method, & money).
Insightful skills in driving process improvement by implementing lean production, Ergonomic, Consideration, Kaizen, Poka-yoke, 6S Concepts, Multi-Skilling Concept, Just-In-Time, Time & Method Study, Standardized Work Instructions (SWI/JI), SMED,Time Loss Analysis, Value Addition/Engineering, Value Stream Mapping, TPM & TQM, Capacity Planning, Facility Layout, Production Planning & Scheduling; de-bottlenecking & process standardization for productivity & quality improvement by quality circle, strategy building
Overview
21
21
years of professional experience
7
7
years of post-secondary education
4
4
Certifications
1
1
Language
Work History
Sr. Engineer Operations
ACG ENGINEERING Pvt. Ltd.
06.2010 - Current
- End-to-end Operations Planned the workflow, managed multiple priorities, & successfully met daily production targets while consistently reducing downtime; effectively setting up and controlling operational budgets
- Improved product quality by collaborating with research and development teams on design enhancements based on customer feedback.
- Fostered a culture of continuous improvement within the organization through employee engagement initiatives such as Kaizen events or Six Sigma projects
- Optimized inventory management, with strategic planning and data analysis, reduces excess stock and waste.
- Coordinated selection of manufacturing methods, fabrication, and operation of product designs.
- Actively participated in industry conferences and workshops, staying current with new technologies, methodologies, and best practices to inform decision-making.
- Attend day-to-day trouble shooting Accountable for process and SOP development for NPD
- Coordinating the entire product development process, including requirement analysis, finalizing specifications, prototype planning and testing
- Deploying various methodologies to analyze processes, recommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, control variability, reduce costs & reduce cycle-time
- Streamlined workflow processes, resulting in decreased lead times and increased customer satisfaction
- Coordinated the entire product line requirement, encompassing sales, purchase, quality, production, stores, & maintenance, to meet the final customer delivery date.
- Managed quality control initiatives to ensure adherence to industry standards, maintaining a high level of product reliability. Addressed and resolved customer complaints of reported technical problems.
- Coordinated with supply chain partners to optimize delivery schedules and minimize disruptions in production flow.
- Implemented cost-saving strategies through the evaluation of materials, suppliers, and production methods, boosting profitability.
- Assisted in facility layout planning with a focus on maximizing space utilization and workflow optimization.
- Yearly budgeting of the Department.Manpower, consumables, and asset finalization and validation.
- Controlled project costs by approving expenditures
- Ensured safety compliance by enforcing company policies, conducting audits, and providing necessary training to staff members.
- Led a cross-functional team for the successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Monitored employee performance to keep projects on task
- Monthly MIS Presentation
- Sustain and improve OEE
- Handle IR-related issues.
- Projects Managed:
- Lead-CNC/Assembly Plant Shifting to a New Location (Mumbai to Shirwal)
- Lead SMED Implementation
- Lead-Smart Material Implementation
- Head of Lean Startup in the Organization.
- Head of Online OEE Software Implementation.
Jr. Engineering (Manufacturing)
Forbes & Company Ltd.
12.2007 - 6 2010
- Accountable for : Daily load planning and scheduling
- Trouble-shooting technical problems to eliminate rejection
- Defined process and manufacturing support for development product
- Ensured zero rejection and reworked quality into manufacturing process itself for zero quality complaints
- Achieved the production targets within given period of time
- Maintained all breakdown &other records of machines
- (Spares, tools, required tools & equipment)
- Implemented Kanban, Kaizan like management tools
- Ensured product's efficacy by installing and operating equipment at test sites
- Provided high level of technical support and customer service on-site within the region and where required
- Troubleshoot, investigate, and resolve technical problems that arose during implementation and start-up
- Researched, evaluated and recommended new products or equipment upgrades that meet customer needs and preferences
- Addressed and resolved customer complaints of reported technical problems.
- Established and coordinated sub-contracting and outsourcing requirements for machining and processes to overcome in-house production issues.
- Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment, and systems.
- Developed comprehensive training programs for manufacturing personnel, enhancing skill sets and improving overall performance.
CNC Programmer
Sujata Engineering Works
04.2006 - 12.2007
- I looked after CNC/VMC settings and programming
- Handled preventive maintenance and minor repairs on machines to sustain performance.
- I created instructions for machinists and reviewed 3D CAD design blueprints.
- Ensured consistent part quality by closely monitoring manufacturing processes and making necessary adjustments to programs as needed.
- Enhanced production quality by implementing thorough inspection processes for finished parts.
- (Hands-on Experience in all VMC/HMC/CONV machines.)
- Designed work paths for custom projects, selecting appropriate parameters for speed, feed rates, and tool selection.
- Provided technical support for shop floor personnel, assisting with setup procedures and addressing any issues related to CNC programs.
Service Engineering
Mastronics Services
06.2003 - 05.2005
- Deal with sales and services for photocopiers and fax machines
- Etc.( Electronic office equipment’s) Installation & commissioning of Photocopier Machines
- Enhanced customer satisfaction by promptly addressing service requests and providing technical solutions.
- Tested and checked the performance of hardware and software programs.
- Contributed to company growth by generating new business leads through positive word-of-mouth referrals from satisfied clients.
- Handled preventive maintenance & AMC of Machines.
Education
Master-CAM Software - DESIGN
01.2005 - 03.2005
Basic course of CNC Machine/Part Programming -
01.2003 - 03.2003
Mastery in AI application course -
01.2024 - 02.2024
Mechanical Engineering - Mechanical Engineering
01.2012 - 06.2015
Diploma in Mechanical Engg. - Mechanical Engineering
01.2000 - 06.2003
Skills
Business & Operational Excellence
Certification
TUV Certified Auditor for internal business ACG-ENGINEERING
Timeline
BE10X Institute - Mastery in AI application course,
01.2024 - 02.2024
IME, New Mumbai - Mechanical Engineering, Mechanical Engineering
01.2012 - 06.2015
Sr. Engineer Operations - ACG ENGINEERING Pvt. Ltd.
06.2010 - Current
Jr. Engineering (Manufacturing) - Forbes & Company Ltd.
12.2007 - 6 2010
CNC Programmer - Sujata Engineering Works
04.2006 - 12.2007
AKS-ME Institute, Mumbai - Master-CAM Software, DESIGN
01.2005 - 03.2005
Service Engineering - Mastronics Services
06.2003 - 05.2005
Government Polytechnic, Mumbai - Basic course of CNC Machine/Part Programming,
01.2003 - 03.2003
M.S.B.T.E. (Khopoli Polytechnic) - Diploma in Mechanical Engg., Mechanical Engineering
01.2000 - 06.2003
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