Summary

Overview

Work History

Education

Skills

Certification

Accomplishments

Projects

Interests

Software

Timeline

SACHIN GAYAKWAD

Pune

Summary

Dedicated and results-driven Product Design and Development Lead with over 11+ years of experience, consistently exceeding expectations in defining product quality and fostering customer-centric design approaches. Proven expertise in system integration, program management, Structural lead, and innovative solution development. Subject Matter Expert in project management, Six Sigma methodologies, system engineering, Design for Quality, Design for Excellence (DFX)

Overview

years of professional experience

years of post-secondary education

Certifications

Languages

Work History

System Integrator / Program Manager

Whirlpool Corporation

1 2017 - Current

Skillfully coordinated the technical integration of diverse systems across multiple projects.
Specialized in designing solutions tailored to meet exact customer requirements.
Converted all Voice of Customer (VOC) inputs to Voice of Engineer (VOE), ensuring capture of all regional regulatory and code requirements.
Expertly launched products through strategic finished product sourcing.
Collaborated closely with suppliers, educating them about acceptance criteria.
Traveled onsite to enhance collaboration with suppliers.
Excelled in managing communication with different stakeholders according to stakeholder grids and communication plans.
Communicated globally with stakeholders on a weekly and monthly basis.
Seamlessly integrated complex systems such as hoods, cooktops, built-in ovens, FSR, warming drawers, and MWOs across multiple projects as a program manager.
Provided effective engineering solutions through critical thinking and application of methodologies like MSE, COV, DOE, and Noise strategy in real-world scenarios.
Implemented all regulations and code requirements for products in Asia & NAR regions, including application submissions to local authorities for UL, COC, CB, and IEC.
Leveraged RQM, DNG, and MBSE tools to define requirements, create product maps and block diagrams, understand failure modes, and ensure system functioning post-integration.
Skilled in value stream mapping to reduce waste and enhance turnaround times using continuous improvement (CI) methodologies.
Met PPAP and GPA requirements across all projects.
Infused DFx (DFA, DFM, DFR, DFS, DFSS) methodologies in design and coached/mentored project engineers to resolve design issues.
Provided technical solutions and interacted with global stakeholders from NAR, EMEA, and ASIA, mitigating risks, issues, and knowledge gaps within project schedules.
Managed cross-functional teams for successful project completion within deadlines and budgets.
Managed multiple strategic projects with numerous sub-projects or workstreams.

Sr. Design and Development Engineer

Elcom International

06.2014 - 12.2016

Highly effective in providing engineering solutions through critical thinking and practical application of methodologies such as MSE, COV, DOE, and Noise strategy in real-world scenarios
Hands-on experience on different Plastic and Sheet metal design parts ensuring optimal cost and maximum efficiency
Preparation of tools, jigs, and fixtures to carry out a smooth production process with maximum productivity
Ensuring Product meets PPAP & Audit requirements.
Evaluate and recommend the developed concepts in terms of engineering, and manufacturing and suggest the best concepts, priority of selection, and another trade-off if necessary
Deploy Six Sigma initiatives to ensure engineering quality and continuous improvement across the portfolio
Proficient in tolerance stack-up analysis using both 1D linear and 3D CETOL methods
Perform the tasks of analyzing technical drawings and schematics to develop the product according to it and then assisting in the development process.
Transformed 2D drawings into 3D solid models and drafted them according to client specifications, either as Product models or Customer view models, utilizing Pro-E, Solid Works

Design Engineer

IEW Cranes

06.2013 - 05.2014

Highly effective in providing engineering solutions through critical thinking and practical application of methodologies such as MSE, COV, DOE, and Noise strategy in real-world scenarios
Hands-on experience on different Platic and Sheet metal design parts ensuring optimal cost and maximum efficiency
Rapid prototyping of models for designed products & Validation
Preparation of tools, jigs, and fixtures to carry out a smooth production process with maximum productivity
Responsible for the first launch of production
Ensuring Product meets PPAP & Audit requirements
Evaluate and recommend the developed concepts in terms of engineering, and manufacturing and suggest the best concepts, priority of selection, and another trade-off if necessary
Deploy Six Sigma initiatives to ensure engineering quality and continuous improvement across the portfolio
Proficient in tolerance stack-up analysis using both 1D linear and 3D CETOL methods
Perform the tasks of analyzing technical drawings and schematics to develop the product according to it and then assisting in the development process
Utilized CAD software such as Pro/E-Creo to generate manufacturing drawings
Preparation of BOM and Costing for the new requirements
Transformed 2D drawings into 3D solid models and drafted them according to client specifications, either as Product models or Customer view models, utilizing Pro-E, Solid Works
Acquired an understanding of plastics and manufacturing processes during project engagements.

Education

Master's In Design Engg -

BITS PILANI

01.2021 - 04.2023

B.E Mechanical Engineering - undefined

Visvesvaraya Technological University, Belgaum

01.2010 - 04.2013

Diploma In Automobile Engineering - undefined

GOVT Polytechnic, Belgaum.(DTE Board)

01.2007 - 04.2010

Skills

Program Management & PMP Certified

Six Sigma Black Belt and GB

Finished product sourcing

DFX, DMAIC & continues improvement

Structural SME for plastic and Sheetmetal

Built-in Ovens, Cooktops, Induction & Gas hobs, Hoods, Micro switches, Rocker switches

Ensure customer centric approach, Six Sigma Black belt & Systematic problem solver

Influencing without Power

Conflict Resolution

Assertive communication

MBSE & System thinking

Risk Analysis and Management

Team Leadership

Data Collection & Research

Certification

PMP - Project Management Professional

Accomplishments

2 Patent Granted. + 3 Patent In progress
Product delivery 22% Faster time to Market by following continuous improvement methodology.
0.9% GSIR reduction on Quality projects results in $3M savings for the NAR region.

Projects

Minerva Built-In Oven, FSR for NAR, Michigan, US (Onsite), Subsystem Module Lead for built-in oven & FSR structural design. Managed complete design accountability, ensuring functional requirements were met. Resolved technical risks using FMEA, DVP, stack-ups, DFX, and various concepts to meet stakeholder expectations. Contributed to achieving NAR product leadership. Demonstrated $2M of Cost avoidance with complexity reduction from 20 to 5 Assemblies. +2 Patents.

Cooking Asia Drop-In Program, Asia Region, Pune, As a System Integrator, ensuring subsystem functionality with different teams. Launched 30+ products in Asia Pacific, achieving a $10M DCM impact and reducing time to market by 22%. Performed process mapping for Elica products, eliminating waste, and promoting knowledge development. 600+ SKU Validation, PS9 Lab & adhering QCO's.

Structural Capability Roadmap, Developed a systematic roadmap for the engineering team in structural design with local test facilities. Tailored validation techniques using real field data, introducing 8 test methods, modifying 3 standards, and achieving a 0.5% SIR reduction.

Interests

Playing Flute

Playing Video Games

Traveling & DIY

Cooking