Sagar Kondekar

• Managed continuous improvement initiatives to drive gains in quality, flow, and output.
• Enforced health and safety protocols to promote safe working environment.
• Led cost-saving initiatives by identifying areas of waste reduction and process improvements, contributing to increased profitability.
• Evaluated employee performance and provided feedback and training as needed.
• Investigated and implemented ideas for quality improvement, increased productivity, and cost reduction.
• Increased overall product quality by enhancing quality control measures and training staff in best practices.
• Reduced downtime for equipment maintenance through effective scheduling and resource allocation.
• Managed high-performing teams by setting clear expectations, providing regular feedback, and fostering a positive work culture.
• Researched latest industry trends and technologies, boosting knowledge and understanding of industrial production.
• Implemented safety protocols to reduce workplace accidents and create a safer work environment for all employees.
• Scrutinized production output and identified areas for improvement.
• Preparing data for MRM considering safety, quality, delivery,cost,OEE, Improvements.
• Streamlined communication between departments, resulting in more efficient problem-solving and decisionmaking.
• Optimized inventory management strategies by closely monitoring supply chain activities, reducing carrying costs without compromising availability of critical components or materials needed for production operations.

• · Manage day-to-day operations of production, ensuring on-time delivery and adherence to production schedules and deadlines.
• Communicates any changes in the order or delivery date to team members & relevant parties.
• Creating & execute daily. Weekly, monthly production schedules.

· Managing weekly shift planning for man power as well as machine utilization.

• Production planning, production management and supervising the entire production process.
• · Manage overall production performance, including quality control and inventory management.
• · Monthly WIP & Shop floor inventory analysis and corrective measures.
• · Ensure quality checks for critical parts adherence and quality control during production and testing to ensure zero defects in every product.
• · Ensure compliance with manufacturing quality standards and procedures to ensure that products meet our specifications and exceed customer expectations.
• · Expertly handling customer complaints including physically visiting customers at assembly department.
• · Monitor daily basis Plan verses Actual production progress, Safety, Quality, delivery, OEE, Productivity, rework & cost variance.
• · Develop and implement manufacturing strategies like TPM, Conditional PM and ensure optimization of production processes to minimize production downtime and maximize equipment utilization.
• · Collaborate with engineers, technicians, and other team members to identify and resolve production issues
• · Monitor and evaluate the performance of production staff and take corrective action as needed.
• · In partnership with Human Resources, develop associate recognition, succession, and training programs.
• · Daily monitoring controlling 5S activity in shop floor.
• · Implementing, monitoring & controlling Lean manufacturing principles like SMED, JIT, KANBAN,Single line flow, VSM.
• · Forecasting labor productivity.
• · Developing work instructions for MIG welding, Spot welding, Stud welding, and TIG welding of development parts.
• · Handling exports projects specially named as Enzian project. Handling Export packaging.
• · Develop and manage budgets, controlling production costs and ensuring budget targets are achieved.
• · Develop the detailed schedule taking into consideration project constraints such as resource availability and project execution plan.
• · Responsible for organizing and managing internal & external audits according to audit plans.
• · Ensure that production processes are efficient and cost-effective by daily monitoring consumables consumption.
• · Training plan for improving skills of the supervisors & team leaders.
• · Developing risk & opportunity for the plant.
• Initiating & driving cost reduction projects.

• Effectively managed daily welding operations for two shifts of twelve stations each.
• · Responsible for production planning and achieving production targets in line with the cycle time.
• · Oversaw the making of weld fixtures.
• · Monitoring & controlling daily 5S activity.
• Maintained minimum inventory for raw material and work in progress by proper batch planning, reducing lead-times, and strong follow-up for the flow of materials.
• Conducted thorough data analysis to identify potential areas for improvement within ongoing projects, leading to cost reductions and increased efficiency.