Sarvesh Gajjarapu
Senior Engineer
Pune
Summary
Results-oriented engineer with 7.5 years in Automotive and IT industries, overseeing production activities in fast-paced environments. Expertise in process optimization, manpower and production planning, and quality control. Implemented Lean Manufacturing, 5S, and Kaizen methodologies to reduce waste and improve productivity.
Overview
12
12
years of professional experience
3
3
Languages
Work History
Senior Engineer
Tata AutoComp Systems Ltd
11.2025 - Current
- Led greenfield projects, establishing processes and control plans to ensure seamless production.
- Identified the root cause of equipment failures and implemented effective solutions.
- Continuous monitoring of SQDPC KPIs to reach targets.
- Benchmarking 4 Sigma standards to optimize productivity
Operations Engineer
Tata Toyo Radiators Ltd
02.2025 - 11.2025
- Collaborated with cross-functional teams to optimize workflow, reduce defects, and increase production capacity by 4%.
- Implemented various lean measures through data analytics to reduce defects, increase productivity, and improve quality.
- Effectively managed a team of over 200 from multiple production lines, achieving 96% of delivery targets through streamlined processes and planning.
- Evaluated operational metrics regularly to identify areas for improvement and implement corrective actions accordingly.
Operations Engineer
Randstad - Caterpillar
09.2022 - 10.2023
- Analyzed and optimized Value Stream Mapping (VSM) on the assembly shop floor, reducing overall Takt Time.
- Developed 3D model fixtures and jigs to improve production efficiency.
- Focused on daily activities for production enhancement, ensuring adherence to Takt time standards.
QA Engineer
MCS solutions Pvt Ltd
09.2015 - 07.2018
- Led Software Testing Life Cycle (STLC) planning, coordinating effectively with business analysts, customers, and development teams to align testing objectives with project goals.
- Executed various testing methods, including system, regression, integration, and smoke testing, to ensure software quality within Agile development cycles.
- Developed comprehensive test scenarios and cases, identifying defects, and verifying fixes to enhance product reliability.
Associate QA Engineer
LG Soft India Pvt Ltd
04.2014 - 09.2015
- Tested WebOS on smart televisions using UNIX, Python, and various testing tools to ensure quality and functionality.
- Conducted daily testing activities within a Scrum team, applying Agile methodologies for effective system and regression testing.
- Created test cases and UAT, developed test plans, and prepared change request (CR) documents to support project needs.
Education
BEng Honours - Automotive Engineering
Birmingham City University
England01-2021
Diploma - Electronics
NTTF
Bengaluru, India08-2013
Skills
Project management
Process optimization
Quality control
Technical reporting
Timeline
Senior Engineer
Tata AutoComp Systems Ltd
11.2025 - Current
Operations Engineer
Tata Toyo Radiators Ltd
02.2025 - 11.2025
Operations Engineer
Randstad - Caterpillar
09.2022 - 10.2023
QA Engineer
MCS solutions Pvt Ltd
09.2015 - 07.2018
Associate QA Engineer
LG Soft India Pvt Ltd
04.2014 - 09.2015
BEng Honours - Automotive Engineering
Birmingham City University
Diploma - Electronics
NTTF