Sneha R. Pawar
Quality Control manager
Pune
Summary
Results-driven professional with 11+ years of relevant experience in Quality Assurance & Quality Control departments. ISO/TS 16949/IATF Electronics and Automotive Industry. Experience in SQA, In process quality, Product/Process validation, Customer quality (Line & Warranty failures), Project coordination. Experience in conducting Internal Quality Audits for ISO 9001:2015, TS16949:2009, IATF 16949:2016 Have faced Pre-certification, Certification, Surveillance, and Recertification Audits of ISO 9001:2008, TS16949, IATF 16949:2016 Knowledge of Quality tools like: - Pareto Charts, Pie charts, Fish- bone diagram, Scatter Diagram, Histogram, Stratifications, Check sheet. TPM Quality tool like: Kaizens sheets, 6w2h sheets, 4 M Methodology. Knowledge of core tools like APQP, PPAP, FMEA, SPC, MSA. Knowledge of electronic components e.g. Semiconductor material, PCBs etc. Knowledge of troubleshooting and analysis of electronic circuits Knowledge of Lean manufacturing and tools-5S,7 waste, Inventory management, Ergonomic workstations, DWM, Workplace visualization, OM, PM, Kaizen Poka yoke etc. Awarded best Lean coordinator amongst the Light Engineering Cluster.
Meticulous Lean Champion with 8 years of comprehensive experience executing manufacturing lean production projects. Expertise in conducting external and internal Kanban, constraint management and setup reduction. Ethical and hardworking professional well-versed in identifying areas of process improvement and executing tracking action plans. Certified in IATF internal auditor paired with strong knowledge of Six Sigma, lean methods and office procedures.
Overview
15
15
years of professional experience
2009
2009
years of post-secondary education
3
3
Languages
Work History
HOD Quality Control Dept, MR, Lean Coordinator
Accolade Electronics P vt. Ltd
06.2012 - Current
- Company Overview: Manufacturer of Auto Electric Product of DC - DC Converter 12 V/24 V 10 Amp for Tata Motors & other products such as data connectivity, interface solutions, Medical controllers & Power Electronics Solutions.
- Overall in charge of incoming quality, In process & Product quality, Customer quality (Line & Warranty failures), Process & product audits, SCVD development. Training related to products.
- Responsible for the effective implementation of QMS standard IATF in the organization.
- Responsible for the effective implementation of lean manufacturing in the organization.
- Incoming inspection plans preparation and implantation, and timely updation.
- Plan and conduct the supplier process audits.
- Monitoring supplier Quality issues, actions plan and effectives of supplier CAPA.
- Deviation monitoring.
- Training to supplier related to products & systems.
- Quality representative in supplier selection team.
- Inprocess quality plans preparation -1st piece approval, set up approval, Operator maintainace checklist.
- Process audit checklist preparation, Plan and conduct the process audit as per checklist.
- Monitoring the Inprocess rejection, analysis of rejection, CAPA on the same.
- Arrange training for new joiner's OJT, process, Product knowledge & their evaluation after every 3 months.
- Plan and conduct DOCK audit.
- Plan and conduct the product audits.
- Making improvement projects related to processes.
- Identifying Possible failure modes, identify poke-yoke on assembly lines.
- Responsible for the calibration for of all instruments in-house and from outsource agencies.
- Plan and conduct MSA Activity as per plan for gauges & instruments, operators.
- Plan and conduct SPC Activity for critical dimensions.
- Responsible for the collection of customer complaints. (warranty and field).
- Immediate response to customer for containment action.
- Analysis of customer complaint with CFT and decide the CAPA.
- Communicate the 8D reports to the customer within timeline.
- Monitor and analysis CSI.
- Responsible for the customer audits.
- Visiting at customer at defined frequency for warranty failures.
- PPAP documents preparation.
- Approval of PPAP and PSW sign off with customer.
- Monthly MIS preparation.
- Customer specific requirement implementation in the organization.
- Manufacturer of Auto Electric Product of DC - DC Converter 12 V/24 V 10 Amp for Tata Motors & other products such as data connectivity, interface solutions, Medical controllers & Power Electronics Solutions.
Quality Control Engineer
Wimson Electronics Pvt. Ltd.
01.2010 - 06.2012
- Company Overview: Manufacturer & supplier of automobile electronic components like Dual Head Lamp Relays, Electronic Flashers, Musical flashers, Glow plug Timers, Wiper Relays, Glow Duration Units, IC Flashers, Ambulance Siren Relays, Horn relays etc. and subcontracted assemblies like TLC panels etc. Wimson Electronics Pvt Ltd is the only unit in India for supplying & manufacturing of Glow Duration Units (G.D.U) to automotive giant Mico Bosch.
- Attend customer complaints at customer end within time limit.
- Discussing with customer regarding customer complaints, making the minutes of discussion.
- Auditing the inspection method regarding customer compliant at company end.
- Analysis of rejected material which received from customer line and warranty & reporting to R&D for continual improvements.
- Taking countermeasures actions along with R&D and presenting the same to the customer in their required format.
- Monitoring the countermeasure actions taken for customer compliant and In-house quality issues by graphical in Kaizen sheet.
- Monitoring In house quality issues by auditing all manufacturing process every week for defect free production.
- Collection of In-house rejection & its analysis related to component level of process level with countermeasure action at that stage.
- Some poke-yoke and Kaizens are done for inspection stages and possible at process stages.
- Products audit to be done as per their schedules.
- Independently handling the environmental and reliability testing of all the products.
- Details knowledge of all environmental standards (reliability) and customer specification for all our products.
- Preparing the annual reliability test plans of finished & under development products.
- Handling all equipment independently in In house Lab and their calibration according to their plan.
- Preparing the validation reports after completions of the test of the products.
- Auditing the processes as per the QMS & EMS procedures of the company.
- Having great skill with all the departments communication related quality issues.
- Manufacturer & supplier of automobile electronic components like Dual Head Lamp Relays, Electronic Flashers, Musical flashers, Glow plug Timers, Wiper Relays, Glow Duration Units, IC Flashers, Ambulance Siren Relays, Horn relays etc. and subcontracted assemblies like TLC panels etc. Wimson Electronics Pvt Ltd is the only unit in India for supplying & manufacturing of Glow Duration Units (G.D.U) to automotive giant Mico Bosch.
Education
B.E. - Electronics
K.B.P.College of Engineering
07-2009
Skills
ISO 9001:2015
Timeline
HOD Quality Control Dept, MR, Lean Coordinator
Accolade Electronics P vt. Ltd
06.2012 - Current
Quality Control Engineer
Wimson Electronics Pvt. Ltd.
01.2010 - 06.2012
B.E. - Electronics
K.B.P.College of Engineering
Languages
Marathi
Bilingual or Proficient (C2)
English
Advanced (C1)
Hindi
Advanced (C1)
Personal Information
- Current CTC: 18 Laks
- Date of Birth: 06/28/88
- Marital Status: Married
Technical Skills
ISO 9001:2015, ISO/TS 16949, IATF 16949, IPC 610H, CQI17, Pareto Charts, Fishbone Diagram, Brainstorming techniques, 7 QC tools, Windows, MS Office
Personal Information
- Current CTC: 18 Laks
- Date of Birth: 06/28/88
- Marital Status: Married
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