Suhas Narendra Ghevari
Operations Management / Manufacturing Engineering
Pune
Summary
Result-oriented & visionary professional offering over 24 years of experience in Industrial and Manufacturing Engineering, Successfully handled New pumps development, vendor development, production execution, CAD/CAM implementation, CNC VMC HMC programming and prove out. Vendor negotiations, rate settlements, CAPEX working, make or buy decision, OEE, Productivity improvements etc.
Having hands on experience of CNC, HMC, VMC, Tool crib establishment, cutting tools and consumables procurement and control, SAP PP module, APS system implementation, digitisation projects, IoT etc.
Overview
22
22
years of professional experience
4
4
Languages
Work History
Deputy Manager
KSB LIMITED
01.2019 - Current
- Successfully Developed CHTRa pump in collaboration with Sub Con & PMPS Team
- Played pivotal role in RPH / WK/WL smooth product transfer
- Developed and deployed process improvement initiatives across internal operations and vendor network, streamlining lead time.
- Core team member in APS implementation, resource setting of EPD.
- Completed a Vendor Rate validation project for HDA, ensuring accuracy and efficiency.
- Developed Excel VBA based document search program for QA
- Successfully transferred enormous data of MOST from ISP to MDAT using SQL & Excel VBA when most of the suppliers denied to complete task.
Deputy Manager-Manufacturing Engineering
Kirloskar Ebara Pumps Ltd.
01.2007 - 12.2018
- led the team of 8 manufacturing engineers & Tool crib, CAM etc.
- Spearheaded the large-scale implementation of MOST (Maynard Operation Sequence Technique), enhancing efficiency.
- Championed the procurement and subsequent implementation of CAM (Computer-Aided Manufacturing) software, streamlining operations & saved 16L Special tooling cost and also achieved substantial lead time reduction.
- Pioneered the setting and proving out of new components for steam turbines, process pumps, boiler feed pumps etc., achieving significant cycle time reduction through the use of new cutting-edge tools, optimized speeds and feeds, and innovative tool path modifications.
- Headed the development of new fixtures and cultivated strong vendor relationships, while also implementing effective tool crib management practices.
- Led the successful implementation of SAP PP (Production Planning) and MM (Materials Management) modules, and developed a project utilizing MS ACCESS.
- Helped Marketing by Feasibility study, Pre-bid Estimations, Investment requirements etc.
- Settled vendors by making rate cards, negotiations
Shift Incharge
Ashok Iron Works (P) Ltd.
05.2004 - 12.2006
- Orchestrated the introduction of new components, ensuring smooth integration.
- Managed a team of personnel, optimizing resource allocation.
- Balanced machine workloads, maximizing production efficiency.
- Troubleshooted daily production and quality issues, implementing effective solutions.
Internal Sales Executive
PTP CNC Tooling Pvt Ltd
04.2003 - 04.2004
- Contributed to the development of sales strategies by sharing insights from client interactions and market trends analysis.
- Negotiated contracts with prospective clients, securing favorable terms for both parties involved.
- Understanding their special requirement of tooling & curating customised solutions.
- Preparations of quotations, Order followup, payment recovery etc.
Education
PGDM - Ex Operation Management & Research - Operation Management & Technology
MIT SDE
Pune (online) 04.2001 -
Diploma - Mechanical Engineering
Board of Technical Education (BTE)
Govt Polytechnic Belgaum06-2001
Skills
- Industrial Automation
- Supply Chain Management
- Quality Assurance
- Production Planning
- Inventory Control
- New Product Development
- Root Cause Analysis
- Risk Management Strategies
- Project Management
- Regulatory Compliance
- Team Building
- Leadership
- CAMWorks 2014-15
- Solid Works
- Auto Cad
- VBA for Excel
- Vb6 Programming
- Jig Fixture
- GD&T
- Lean Manufacturing
- Kaizen
- APS
Courses Certifications
- Auto CAD 2023 & Solid Works
- MOST Data Reader Certificate
Addresses
Chidambar Nagar, Belagavi, Karnataka, 590006, Shirwal, Satara, Maharashtra, 412801
Profile Summary - Summary
- Result-oriented & visionary professional offering over 23 years of experience in Industrial and Manufacturing Engineering, specializing in MOST implementation and CAM Software procurement & implementation.
- Currently excelling as a Deputy Manager, leading initiatives to improve production efficiency and reduce cycle time.
- Excellent in CAMWorks, SolidWorks, AutoCAD, and Lean Manufacturing principles.
- Efficiently oversaw tool crib operations, resulting in substantial cost reductions and improved resource utilization.
- Skilled in programming CNCs and proficient in CAM software applications.
- Recognized for implementing APS systems, resulting in a 30% increase in operational efficiency.
- Proven track record in driving capacity upgradation, machine procurement, quality enhancement, and cost control initiatives.
- Strategic Planning: Developed comprehensive strategies to enhance manufacturing processes with a focus on efficiency and productivity; conducted in-depth analyses of production workflows to identify inefficiencies, redundancies, and areas for improvement.
- Contributed in achieving reduction in lead time and improving plant productivity through lean projects and process optimization.
- An effective leader with honed interpersonal, problem-solving, team building, analytical and communication skills; capability to think out-of-the-box and contribute ideas towards business excellence.
Accomplishments
1. OEE Software design & Development @ KEPL
2. Smart Logic based SAP Material code creation @ KEPL
3. Excel VBA Based document search program for QA @ KSB
4. APS Implementation @ KSB
5. MOST ART templates @ KEPL
6. Product / Family base Rate cards preparation @ KEPL
Timeline
Deputy Manager
KSB LIMITED
01.2019 - Current
Deputy Manager-Manufacturing Engineering
Kirloskar Ebara Pumps Ltd.
01.2007 - 12.2018
Shift Incharge
Ashok Iron Works (P) Ltd.
05.2004 - 12.2006
Internal Sales Executive
PTP CNC Tooling Pvt Ltd
04.2003 - 04.2004
PGDM - Ex Operation Management & Research - Operation Management & Technology
MIT SDE
04.2001 -
Diploma - Mechanical Engineering
Board of Technical Education (BTE)
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