Summary
Overview
Work History
Education
Skills
Certifications
Accomplishments
DECLARATION
Timeline
Generic
Umesh Jawale

Umesh Jawale

Robot and Paint professional - Paint Shop
Pune

Summary

Experienced and results-driven Paint Shop Painting and Sealing robot programmer with 16+ years in automotive manufacturing. Proven record of accomplishment of new robot programs development for new car models, reducing robot related paint and sealing defects by 40% and improving Direct OK (DOK) by 10% through root cause analysis, and cross-functional team (CFT) leadership. Adept in paint booth environment control, robot trial support, sealer process optimization, and quality system implementation. Recognized for proactive issue resolution, continuous improvement, and leadership in high-volume production environments.

Overview

21
21
years of professional experience
3
3
Languages

Work History

Assistant Manager

Skoda Auto Volkswagen India Pvt. Ltd.
06.2008 - Current
  • Responsible for the robotic painting and sealing process – robot profile programming, parameter optimization, and troubleshooting.
  • Create robot programs using DURR 3D onsite, DXQ 3D onsite, and Yaskawa MotoSim.
  • Improve cycle time and throughput by adjusting the robot's path or function.
  • Responsible for the establishment of the process plan and process mapping to optimize the resources for painting and sealer application.
  • New robot programming and major modifications in robot programs on car bodies.
  • Provide technical support to stabilize the new shade and model for regular production.
  • Mid-level robot maintenance knowledge.
  • Secure error-proofing and fault recovery in robot programs.
  • Experience troubleshooting technical issues.
  • Understanding of manufacturing processes and the ability to develop/design new processes for the least amount of cost and reduction of the workforce.
  • Assuming a leadership role for robotic and automation issues that occur during the shift, implementing a plan to correct and follow up on any required robotic programming items from the other shifts.
  • Teach and train robot operators.
  • Validating kaizen and implementing the ideas related to robot programming.
  • On-the-job training related to new program model codes and colors.
  • Responsible for process audits related to robotics.

Paint and Assembly Shop

Tata Motors, Pune
02.2007 - 09.2007
  • Spray painting of vehicles, plastic parts, and small parts
  • Rework of all kinds of paint defects.
  • Manual sealing application
  • Quality Auditor

Paint Shop

Piaggio Vehicles Pvt. Ltd.
08.2005 - 02.2006
  • Spray painting of vehicles, plastic parts, and small parts
  • Rework of all kinds of paint defects.
  • Manual sealing application
  • Quality Auditor

Paint Shop

Wheels India Pvt. Ltd
11.2004 - 05.2005
  • Spray painting of vehicles, plastic parts, and small parts.
  • Rework of all kinds of paint defects.
  • Manual sealing application.
  • Quality Auditor.

Education

Automobile Diploma -

Symbiosis Skill And Open University, Pune
04.2001 -

Paint Manufacturing And Application Technology -

Fergusson College
04.2001 -

NCTVT - Painter General -

Tata Motors, Pimpri, Pune
04.2001 -

SSC -

Maharashtra State Board
04.2001 -

Skills

Operations Management

Problem solving

Team leadership

Cost reduction

Employee performance evaluations

Certifications


  • DURR SYSTEMS AG, Germany - November 2018 Basic teach - Programming for Eco Paint Robots
  • DURR SYSTEMS AG, Germany - November 2008 Design, Function of ECOPAINT Robots and paint supply process engineering and parameters setting
  • Yaskawa robot program teaching by teach pendent and motoSim software At Taikisha, Gurugram
  • Skoda, Czech Republic - 2008 Various line process of Paint Shop
  • Volkswagen, Slovakia - 2008 Top coat and Finish Line process
  • Group Leader Qualification Volkswagen India Training for Global Group leader Qualification for VW Group
  • Explore development Training for High performing employees 2024

Accomplishments

  • Joined Volkswagen as a Team member and in 2017 promoted as an indirect employee.
  • Potential work force reduction through problem solving- 4Mp/shift. 2020
  • Best project award about Hazardous waste reduction through Plastic plug elimination in UBS by 50% 2020
  • Two Value star for Innovation and improvements in year 2019
  • Best Idea Award for productivity improvement November 2014
  • Best Quality and Productivity output Award April 2013
  • Awarded Best Idea for safety improvement September 2011

DECLARATION

I hereby declare that all the information provided by me in this application is factual and correct to the best of my knowledge and belief


Date - 

Place -


Yours Truly,



Umesh Jawale

Timeline

Assistant Manager

Skoda Auto Volkswagen India Pvt. Ltd.
06.2008 - Current

Paint and Assembly Shop

Tata Motors, Pune
02.2007 - 09.2007

Paint Shop

Piaggio Vehicles Pvt. Ltd.
08.2005 - 02.2006

Paint Shop

Wheels India Pvt. Ltd
11.2004 - 05.2005

Automobile Diploma -

Symbiosis Skill And Open University, Pune
04.2001 -

Paint Manufacturing And Application Technology -

Fergusson College
04.2001 -

NCTVT - Painter General -

Tata Motors, Pimpri, Pune
04.2001 -

SSC -

Maharashtra State Board
04.2001 -
Umesh JawaleRobot and Paint professional - Paint Shop